5TH/REVERSE GEAR AND HOUSING PARTS INSPECTION


BHE051117030M02

Clutch Hub Component

1. Measure the clearance between each shift fork and clutch hub sleeve groove using a feeler gauge.

• If not within the specification, replace the shift fork and clutch hub sleeve as a set.
Standard
0.2-0.3 mm {0.008-0.012 in}
Maximum
0.5 mm {0.020 in}

Synchronizer Ring (5th, Reverse)

1. Measure the clearance between the synchronizer ring and flank surface of the gear using a feeler gauge around the entire circumference.

• If not within the specification, replace the synchronizer ring.
Standard
1.5 mm {0.059 in}
Maximum
0.8 mm {0.031 in}
Note
• Set the synchronizer ring squarely in the gear.

Reverse Idler Gear, Shaft

1. Measure the clearance between the reverse idler gear bushing and shaft using a micrometer and caliper gauge.

• If not within the specification, replace the reverse idler gear.
Standard
0.02-0.05 mm {0.0008-0.0020 in}
Maximum
0.15 mm {0.006 in}

Spring

1. Measure the free length of each spring.

• If not within the specification, replace the spring.
Standard
mm {in}
Detent ball spring
22.5 {0.886}
5th/reverse rataining spring
73.0 {2.874}