TRANSMISSION CASE AND 6TH GEAR COMPONENT DISASSEMBLY


BHE051117010103

1. Disassemble in the order indicated in the table.

1
Spring pin
2
Snap ring
3
Clutch hub component (6th)
4
6th shift fork
5
Synchronizer ring
6
6th gear
7
Needle bearing
8
Thrust washer
9
Pin
10
Spring pin
11
Inner shift lever
12
Interlock sleeve
13
Bearing cover component
14
Snap ring (rear)
15
Plug
16
Steel ball, pressure spring
17
Plug
18
Shift rod
19
Steel ball
20
Steel ball
21
Plug
22
Bolt, gasket
23
Bolt, gasket
24
Bolt
25
Transmission case
26
Pressure spring, steel ball
27
Retaining ring
28
Clutch hub sleeve
29
Steel ball
30
Synchronizer key
31
Synchronizer key spring
32
Clutch hub
33
Spring pin
34
Pressure spring
35
Push pin

Snap Ring Disassembly Note

1. Remove the snap ring using two flathead screwdrivers and a hammer.

Clutch Hub Component (6th) Disassembly Note

1. Remove the clutch hub component (6th) and the 6th shift fork together using the SST.

Inner Shift Lever Disassembly Note

1. Attach a flathead screwdriver as shown in the figure, and remove the inner shift lever by tapping the shift rod with a plastic hammer.

Clutch Hub Sleeve Disassembly Note

1. Remove the clutch hub sleeve covering the clutch hub component with a rag to prevent the steel balls and synchronizer key springs from springing out.

Spring Pin Disassembly Note (BP)

1. Install the SST into the bearing cover component and secure it in a vise.

2. Use a pin punch and a hammer to remove the spring pin.