CLUTCH HOUSING AND EXTENSION HOUSING ASSEMBLY


BHE051117010M03

1. Assemble in the order indicated in the table.

13B-MSP

1
Oil baffle
2
Under cover
3
Drain plug
4
Control rod
5
Oil passage
6
Shift guide component
7
Control rod end
8
Select spindle component
9
Select lock spindle
10
Select lock spindle spring
11
Spring cap
12
Control case
13
Wave washer
14
Bushing
15
Neutral switch
16
Power plant frame installation bolt
17
Stopper
18
Oil seal (extension housing)
19
Extension housing component
20
Back-up light switch
21
Adjustment shim
22
Oil seal (clutch housing)
23
Clutch housing
24
Front cover
25
Release collar
26
Release fork
27
Boot
28
Vent cover

13B-Turbo

1
Oil baffle
2
Magnet
3
Under cover
4
Snap ring
5
Key
6
Speedometer drive gear
7
Snap ring
8
Power plant frame installation bolt
9
Stopper
10
Oil seal (extension housing)
11
Oil passage
12
Control rod
13
Shift guide component
14
Selector
15
Control rod end
16
Select lock spindle
17
Select lock spindle spring
18
Spring cap
19
Select spindle component
20
Blind cover
21
Wave washer
22
Bushing
23
Control case
24
1-2 switch
25
Vehicle speedometer sensor
(speedometer driven gear)
26
Neutral switch
27
Extension housing component
28
Back-up light switch
29
Adjustment shim
30
Oil seal (clutch housing)
31
Front cover
32
Release collar
33
Service hole cover B
34
Service hole cover A
35
Release cylinder support
36
Vent cover
37
Release fork
38
Dust cover
39
Clutch housing

EXCEPT 13B-MSP, 13B-Turbo,

1
Under cover
2
Steel ball
3
Snap ring
4
Speedometer drive gear
5
Snap ring
6
Oil passage
7
Control rod
8
Control rod end
9
Control case
10
Extension housing component
11
Back-up light switch
12
Vehicle speedometer sensor
(speedometer driven gear)
13
Neutral switch
14
Stopper pin
15
Oil seal (extension housing)
16
Adjustment shim
17
Oil seal (clutch housing)
18
Oil seal (clutch housing)
19
Front cover
20
Release collar
21
Release fork
22
Boot
23
Clutch housing

Oil Seal (Extension Housing) Assembly Note

1. Apply specified oil to the lip of a new oil seal.

2. Install the oil seal evenly and gradually using a plastic hammer.

Under Cover Assembly Note

1. Apply sealant to the contact surfaces of the transmission case and under cover as shown in the figure.

2. Assemble the under cover.

Tightening torque:
19-25 N·m {1.9-2.6 kgf·m, 14-18 ft·lbf}

Extension Housing Component Assembly Note

1. Apply sealant to the contact surfaces of the extension housing and bearing housing as shown in the figure.

2. Install the extension housing and bearing housing.

Bolt length
A: 165 mm {6.50 in}
B: 48 mm {1.89 in}
C: 135 mm {5.31 in}
Tightening torque:
41-55 N·m {4.1-5.6 kgf·m, 31-40 ft·lbf}

Oil Seal (Clutch Housing) Assembly Note

1. Apply specified oil to the lip of a new oil seal.

2. Install the oil seal evenly and gradually using the SST.

Clutch Housing Assembly Note

1. Adjust the clutch housing end play.

(1) Measure dimension K using a vernier caliper.

(2) Measure dimension M using a vernier caliper.

Formula: T = K - M
T: Clutch housing end play
K: Depth of main drive gear bearing bore in the clutch housing
M: Difference between the main drive gear bearing surface and transmission case surface (main drive gear bearing height)
Standard: 0-0.1 mm {0-0.004 in}
(3) If not within the specification, adjust by choosing the proper adjustment shim.

 

Thickness (mm {in})

Adjustment shim

0.3 {0.012}
0.4 {0.016}
0.5 {0.020}
0.6 {0.024}
0.7 {0.028}

2. Apply sealant to the contact surfaces of the clutch housing and transmission case as shown in the figure.

3. Assemble the adjustment shim.

Caution
• Be sure to install the adjustment shim selected during the clutch housing end play adjustment.

4. Assemble the clutch housing.

Tightening torque:
42-55 N·m {4.2-5.6 kgf·m, 31-40 ft·lbf}

Release Collar, Release Fork Assembly Note

1. Apply specified grease to the areas shown in the figure.

13B-Turbo

EXCEPT 13B-Turbo

2. Install the release collar and release fork.