5TH/REVERSE GEAR AND HOUSING PARTS INSPECTION
BHE051117030M02
Clutch Hub Component
1. Measure the clearance between each shift fork and clutch hub sleeve groove using a feeler gauge.
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• If not within the specification, replace the shift fork and clutch hub sleeve as a set.
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Standard
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0.2-0.3 mm {0.008-0.012 in}
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Maximum
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0.5 mm {0.020 in}
Synchronizer Ring (5th, Reverse)
1. Measure the clearance between the synchronizer ring and flank surface of the gear using a feeler gauge around the entire circumference.
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• If not within the specification, replace the synchronizer ring.
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Standard
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1.5 mm {0.059 in}
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Maximum
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0.8 mm {0.031 in}
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Note
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• Set the synchronizer ring squarely in the gear.
Reverse Idler Gear, Shaft
1. Measure the clearance between the reverse idler gear bushing and shaft using a micrometer and caliper gauge.
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• If not within the specification, replace the reverse idler gear.
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Standard
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0.02-0.05 mm {0.0008-0.0020 in}
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Maximum
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0.15 mm {0.006 in}
Spring
1. Measure the free length of each spring.
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• If not within the specification, replace the spring.
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Standard
mm {in}
Detent ball spring
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22.5 {0.886}
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5th/reverse rataining spring
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73.0 {2.874}
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