1. Assemble in the order indicated in the table.
1
|
Transmission case
(See Transmission Case Assembly Note .)
|
2
|
Mainshaft gear component
|
3
|
1st/2nd shift fork
|
4
|
3rd/4th shift fork
|
5
|
Bearing
|
6
|
Main drive gear
|
7
|
Countershaft component
|
8
|
Thrust washer
|
9
|
Adjustment shim
|
10
|
Mainshaft front bearing
|
11
|
Countershaft center bearing
|
12
|
Main drive gear bearing
|
13
|
Adjustment shim
|
14
|
Countershaft front bearing
|
15
|
Snap ring
|
1. Adjust the mainshaft front bearing end play.
2. Adjust the countershaft front bearing end play.
3. Assemble the 1st/2nd shift fork and 3rd/4th shift fork to the clutch hub component.
4. Apply specified grease to the needle bearing and assemble it to the main drive gear.
5. Assemble the main drive gear onto the front of the mainshaft.
6. Assemble the countershaft component to the transmission case.
7. Verify that the countershaft gears engage each gear of the mainshaft.
1. Install the adjustment shim onto the rear of the mainshaft.
2. Assemble the mainshaft front bearing using the SSTs.
1. Assemble the countershaft center bearing onto the rear of the countershaft using the SSTs.
1. Install the SST between the 4th gear synchronizer ring and main drive synchromesh gear.
2. Assemble the main drive gear bearing using the SSTs.
1. Install the adjustment shim onto the countershaft front bearing.
2. Assemble the countershaft front bearing using the SSTs.
3. Assemble new snap rings to the main drive gear and countershaft gear.