MAINSHAFT AND COUNTER SHAFT COMPONENTS DISASSEMBLY
BHE051117040M01
-
Caution
-
• Remove the countershaft center bearing race only if there is a malfunction.
1. Disassemble in the order indicated in the table.

1
|
1st gear
|
2
|
Bearing
|
3
|
Bearing race
|
4
|
Synchronizer ring component (1st)
|
5
|
Inner cone
|
6
|
Double cone
|
7
|
Synchronizer ring (1st)
|
8
|
Synchronizer ring (4th)
|
9
|
Snap ring
|
10
|
3rd/4th clutch hub component
|
11
|
3rd/4th clutch hub
|
12
|
Synchronizer key
|
13
|
Clutch hub sleeve
|
14
|
Synchronizer key spring
|
15
|
Synchronizer ring component (3rd)
|
16
|
Inner cone
|
17
|
Double cone
|
18
|
Synchronizer ring (3rd)
|
19
|
Bearing
|
20
|
3rd gear
|
21
|
1st/2nd clutch hub component
|
22
|
1st/2nd clutch hub
|
23
|
Synchronizer key
|
24
|
Clutch hub sleeve
|
25
|
Synchronizer key spring
|
26
|
Synchronizer ring component (2nd)
|
27
|
Inner cone
|
28
|
Double cone
|
29
|
Synchronizer ring
|
30
|
2nd gear
|
31
|
Bearing
|
32
|
Mainshaft
|
33
|
Countershaft front bearing spacer
|
34
|
Diaphragm spring
|
35
|
Friction gear
|
36
|
Countershaft center bearing race
|
37
|
Countershaft
|
3rd/4th Clutch Hub Component Disassembly Note
1. Remove the snap ring.
-
Caution
-
• Do not reuse the snap ring.
2. Install the SST between the 2nd gear and 3rd gear.
3. Using a press, remove the 3rd/4th clutch hub component, 3rd synchronizer ring and 3rd gear.
-
Caution
-
• Be sure to support the mainshaft component so that it does not fall.
1st/2nd Clutch Hub Component Disassembly Note
1. Using a press, remove the 1st/2nd clutch hub component, 2nd synchronizer ring component and 2nd gear.
-
Caution
-
• Be sure to support the mainshaft component so that it does not fall.
Countershaft Center Bearing Race Disassembly Note
1. Remove the countershaft center bearing race using the SST.
-
Caution
-
• Be sure to support the countershaft so that it does not fall.
-
Note
-
• When replacing the countershaft center bearing, replace the bearing race.