1.8t 20v swap
#2
I'll start by copying the first few posts from another forum to get us upto date.
I've decided that I'm going to do an engine swap in my track car project. More out of curiosity than anything.
I have no time limit on this, but will do my best not to let it drag on forever. Finishing off a xr2 turbo track car for a friend over the next week then this is top of the list. :wink:
Engine I will be using is the VAG 1.8 20v turbo, not my first choice of engine. Cheap & plenty available. Massive market for tuning & one of the main reasons was, easy to use standard ecu.
This is the RX8 I bought with low compression for £200
![Name: 7C351E43-61B3-458E-90D1-3E9D0D80F04B.jpg
Views: 9087
Size: 32.2 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217694d1501200579-1-8t-20v-swap-7c351e43-61b3-458e-90d1-3e9d0d80f04b.jpg)
![Name: 6A0BC801-DA75-4073-814C-8681CFE6964C.jpg
Views: 9134
Size: 49.9 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217695d1501200579-1-8t-20v-swap-6a0bc801-da75-4073-814c-8681cfe6964c.jpg)
Got the car dropped off to remove the engine from.![Name: CD9D72CB-2431-4034-B48A-7638D7B1F2B4.jpg
Views: 8980
Size: 53.4 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217696d1501200579-1-8t-20v-swap-cd9d72cb-2431-4034-b48a-7638d7b1f2b4.jpg)
![Name: 42804D8D-B930-45AD-BAF3-C2AA52B330C7.jpg
Views: 8854
Size: 30.7 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217697d1501200579-1-8t-20v-swap-42804d8d-b930-45ad-baf3-c2aa52b330c7.jpg)
![Name: 6C8061B2-7330-468D-838C-CEEEA327BF6C.jpg
Views: 9921
Size: 61.3 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217698d1501200579-1-8t-20v-swap-6c8061b2-7330-468d-838c-ceeea327bf6c.jpg)
![Name: EAFAF456-34DE-4A81-9E80-2D29433CD8B6.jpg
Views: 8880
Size: 69.5 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217699d1501200579-1-8t-20v-swap-eafaf456-34de-4a81-9e80-2d29433cd8b6.jpg)
![Name: 83B0605D-5C33-4D86-BF69-50782D6CF814_1.jpg
Views: 8831
Size: 52.2 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217700d1501200579-1-8t-20v-swap-83b0605d-5c33-4d86-bf69-50782d6cf814_1.jpg)
I'll do my best to answer any questions as I go. :wink:
Cheers John
I've decided that I'm going to do an engine swap in my track car project. More out of curiosity than anything.
I have no time limit on this, but will do my best not to let it drag on forever. Finishing off a xr2 turbo track car for a friend over the next week then this is top of the list. :wink:
Engine I will be using is the VAG 1.8 20v turbo, not my first choice of engine. Cheap & plenty available. Massive market for tuning & one of the main reasons was, easy to use standard ecu.
This is the RX8 I bought with low compression for £200
![Name: 7C351E43-61B3-458E-90D1-3E9D0D80F04B.jpg
Views: 9087
Size: 32.2 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217694d1501200579-1-8t-20v-swap-7c351e43-61b3-458e-90d1-3e9d0d80f04b.jpg)
![Name: 6A0BC801-DA75-4073-814C-8681CFE6964C.jpg
Views: 9134
Size: 49.9 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217695d1501200579-1-8t-20v-swap-6a0bc801-da75-4073-814c-8681cfe6964c.jpg)
Got the car dropped off to remove the engine from.
![Name: CD9D72CB-2431-4034-B48A-7638D7B1F2B4.jpg
Views: 8980
Size: 53.4 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217696d1501200579-1-8t-20v-swap-cd9d72cb-2431-4034-b48a-7638d7b1f2b4.jpg)
![Name: 42804D8D-B930-45AD-BAF3-C2AA52B330C7.jpg
Views: 8854
Size: 30.7 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217697d1501200579-1-8t-20v-swap-42804d8d-b930-45ad-baf3-c2aa52b330c7.jpg)
![Name: 6C8061B2-7330-468D-838C-CEEEA327BF6C.jpg
Views: 9921
Size: 61.3 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217698d1501200579-1-8t-20v-swap-6c8061b2-7330-468d-838c-ceeea327bf6c.jpg)
![Name: EAFAF456-34DE-4A81-9E80-2D29433CD8B6.jpg
Views: 8880
Size: 69.5 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217699d1501200579-1-8t-20v-swap-eafaf456-34de-4a81-9e80-2d29433cd8b6.jpg)
![Name: 83B0605D-5C33-4D86-BF69-50782D6CF814_1.jpg
Views: 8831
Size: 52.2 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217700d1501200579-1-8t-20v-swap-83b0605d-5c33-4d86-bf69-50782d6cf814_1.jpg)
I'll do my best to answer any questions as I go. :wink:
Cheers John
#3
#5
#6
Well picked up a lone of a scrap block for mock up, so stuck it in to take a few measurements.
![Name: 00095458-DEF7-4903-8F09-231D8441C196.jpg
Views: 8840
Size: 123.8 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217684d1501200564-1-8t-20v-swap-00095458-def7-4903-8f09-231d8441c196.jpg)
Also got donated a few old flywheels & clutches to have a play with. Have found a mix that might work. 1.9 tdi a4 solid flywheel (if I can find one at a reasonable price) with a 4x4 Sierra Cosworth friction plate & Audi pressure plate. Fly would need a lip machined on it to take the rx8 starter ring gear. Or get a custom fly made to take rx8 clutch. Once adapter plate arrives I can take final measurements & make a decision.
So most of my time has been spent like this. :roll:
![Name: D50DECCE-A74D-4DCC-BD22-121A8110FFF0.jpg
Views: 8835
Size: 113.0 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217685d1501200564-1-8t-20v-swap-d50decce-a74d-4dcc-bd22-121a8110fff0.jpg)
Another 2 1/2 hours spent. Including picking up parts donated.
Cheers John
![Name: 00095458-DEF7-4903-8F09-231D8441C196.jpg
Views: 8840
Size: 123.8 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217684d1501200564-1-8t-20v-swap-00095458-def7-4903-8f09-231d8441c196.jpg)
Also got donated a few old flywheels & clutches to have a play with. Have found a mix that might work. 1.9 tdi a4 solid flywheel (if I can find one at a reasonable price) with a 4x4 Sierra Cosworth friction plate & Audi pressure plate. Fly would need a lip machined on it to take the rx8 starter ring gear. Or get a custom fly made to take rx8 clutch. Once adapter plate arrives I can take final measurements & make a decision.
So most of my time has been spent like this. :roll:
![Name: D50DECCE-A74D-4DCC-BD22-121A8110FFF0.jpg
Views: 8835
Size: 113.0 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217685d1501200564-1-8t-20v-swap-d50decce-a74d-4dcc-bd22-121a8110fff0.jpg)
Another 2 1/2 hours spent. Including picking up parts donated.
Cheers John
#7
#10
Spent some time, got the engine centred & at the proper hight in the bay. All measurements taken from gearbox on my rotary powered rx.
![Name: 1B9E3E20-8BD9-463D-A61C-454BAD90CAE5.jpg
Views: 8783
Size: 124.9 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217678d1501200540-1-8t-20v-swap-1b9e3e20-8bd9-463d-a61c-454bad90cae5.jpg)
Sat the head on to see how much I'll need to cut the bulkhead. :shock:
![Name: 9D6D249C-9C5A-4FDF-BBD2-390E99EE09B4.jpg
Views: 8622
Size: 138.4 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217679d1501200540-1-8t-20v-swap-9d6d249c-9c5a-4fdf-bbd2-390e99ee09b4.jpg)
Some more clearance required, could just use a bigger gearbox adapter, but want engine as far back as possible.
![Name: D0F362E2-17CE-4BD5-9CC3-DD6AC84B1E4A.jpg
Views: 9044
Size: 105.7 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217680d1501200540-1-8t-20v-swap-d0f362e2-17ce-4bd5-9cc3-dd6ac84b1e4a.jpg)
Cheers John
![Name: 1B9E3E20-8BD9-463D-A61C-454BAD90CAE5.jpg
Views: 8783
Size: 124.9 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217678d1501200540-1-8t-20v-swap-1b9e3e20-8bd9-463d-a61c-454bad90cae5.jpg)
Sat the head on to see how much I'll need to cut the bulkhead. :shock:
![Name: 9D6D249C-9C5A-4FDF-BBD2-390E99EE09B4.jpg
Views: 8622
Size: 138.4 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217679d1501200540-1-8t-20v-swap-9d6d249c-9c5a-4fdf-bbd2-390e99ee09b4.jpg)
Some more clearance required, could just use a bigger gearbox adapter, but want engine as far back as possible.
![Name: D0F362E2-17CE-4BD5-9CC3-DD6AC84B1E4A.jpg
Views: 9044
Size: 105.7 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217680d1501200540-1-8t-20v-swap-d0f362e2-17ce-4bd5-9cc3-dd6ac84b1e4a.jpg)
Cheers John
#11
Unfortunately I didn't manage to make the road trip this weekend. :roll: But did put some time to good use.
Dash looked so nice at the start of the day.
![Name: 7CC3718F-49B5-46C5-9BA3-66C4AA67D7FB.jpg
Views: 8798
Size: 77.0 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217673d1501200540-1-8t-20v-swap-7cc3718f-49b5-46c5-9ba3-66c4aa67d7fb.jpg)
But it had to go.
![Name: 8D8AEE20-E78C-4FB2-83E0-000FB90711F1.jpg
Views: 8579
Size: 95.5 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217674d1501200540-1-8t-20v-swap-8d8aee20-e78c-4fb2-83e0-000fb90711f1.jpg)
![Name: 053873A4-05B0-45A7-8A30-CFBC1645408D.jpg
Views: 8748
Size: 100.3 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217675d1501200540-1-8t-20v-swap-053873a4-05b0-45a7-8a30-cfbc1645408d.jpg)
![Name: D396470B-4962-4A0F-BA2A-7AD2D4B211AB.jpg
Views: 8727
Size: 101.7 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217676d1501200540-1-8t-20v-swap-d396470b-4962-4a0f-ba2a-7ad2d4b211ab.jpg)
Gave me the acess to cut the bulkhead so I could get the engine as far back as I want. Still lots of clearance needed & then work out how I get a heater back in her. :-k
![Name: E1080C00-BCC5-46AC-ABFE-7B1777F2AF52.jpg
Views: 8832
Size: 129.2 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217677d1501200540-1-8t-20v-swap-e1080c00-bcc5-46ac-abfe-7b1777f2af52.jpg)
Cheers John
Dash looked so nice at the start of the day.
![Name: 7CC3718F-49B5-46C5-9BA3-66C4AA67D7FB.jpg
Views: 8798
Size: 77.0 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217673d1501200540-1-8t-20v-swap-7cc3718f-49b5-46c5-9ba3-66c4aa67d7fb.jpg)
But it had to go.
![Name: 8D8AEE20-E78C-4FB2-83E0-000FB90711F1.jpg
Views: 8579
Size: 95.5 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217674d1501200540-1-8t-20v-swap-8d8aee20-e78c-4fb2-83e0-000fb90711f1.jpg)
![Name: 053873A4-05B0-45A7-8A30-CFBC1645408D.jpg
Views: 8748
Size: 100.3 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217675d1501200540-1-8t-20v-swap-053873a4-05b0-45a7-8a30-cfbc1645408d.jpg)
![Name: D396470B-4962-4A0F-BA2A-7AD2D4B211AB.jpg
Views: 8727
Size: 101.7 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217676d1501200540-1-8t-20v-swap-d396470b-4962-4a0f-ba2a-7ad2d4b211ab.jpg)
Gave me the acess to cut the bulkhead so I could get the engine as far back as I want. Still lots of clearance needed & then work out how I get a heater back in her. :-k
![Name: E1080C00-BCC5-46AC-ABFE-7B1777F2AF52.jpg
Views: 8832
Size: 129.2 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217677d1501200540-1-8t-20v-swap-e1080c00-bcc5-46ac-abfe-7b1777f2af52.jpg)
Cheers John
#12
Most of the engine physical in the bay today. Lots had to come out the bulkhead. Need to put a bit of strength back into it next.
![Name: 231FC8A0-6510-416A-A59A-FCE639A1D256_1.jpg
Views: 8819
Size: 113.7 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217667d1501200540-1-8t-20v-swap-231fc8a0-6510-416a-a59a-fce639a1d256_1.jpg)
Inlet on.
![Name: 5C0877C1-BCA9-4EB1-9342-615A59778E31_1.jpg
Views: 9864
Size: 121.0 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217668d1501200540-1-8t-20v-swap-5c0877c1-bca9-4eb1-9342-615a59778e31_1.jpg)
Exhaust manifold on. This isn't the one I'll be using. Proper one I have has the turbo further forward.
![Name: 0302DB7B-7A7F-4E52-B7E5-388A545E7B84_1.jpg
Views: 8758
Size: 119.3 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217669d1501200540-1-8t-20v-swap-0302db7b-7a7f-4e52-b7e5-388a545e7b84_1.jpg)
View from inside the car. Might not need fancy gauges. Passenger could just lean forward & feel intake & exhaust temps. :P
![Name: 70787AE3-9663-4EB2-8395-176670FC679D_1.jpg
Views: 8801
Size: 94.2 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217670d1501200540-1-8t-20v-swap-70787ae3-9663-4eb2-8395-176670fc679d_1.jpg)
![Name: E079922E-9FEA-4038-AFE4-AE3616AC1E99_1.jpg
Views: 8707
Size: 120.1 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217671d1501200540-1-8t-20v-swap-e079922e-9fea-4038-afe4-ae3616ac1e99_1.jpg)
Bonnet even fits. :D
![Name: 5CB59EAE-0183-4AF9-A2A2-AC44F94FFBE4_1.jpg
Views: 8730
Size: 74.1 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217672d1501200540-1-8t-20v-swap-5cb59eae-0183-4af9-a2a2-ac44f94ffbe4_1.jpg)
Cheers John
![Name: 231FC8A0-6510-416A-A59A-FCE639A1D256_1.jpg
Views: 8819
Size: 113.7 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217667d1501200540-1-8t-20v-swap-231fc8a0-6510-416a-a59a-fce639a1d256_1.jpg)
Inlet on.
![Name: 5C0877C1-BCA9-4EB1-9342-615A59778E31_1.jpg
Views: 9864
Size: 121.0 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217668d1501200540-1-8t-20v-swap-5c0877c1-bca9-4eb1-9342-615a59778e31_1.jpg)
Exhaust manifold on. This isn't the one I'll be using. Proper one I have has the turbo further forward.
![Name: 0302DB7B-7A7F-4E52-B7E5-388A545E7B84_1.jpg
Views: 8758
Size: 119.3 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217669d1501200540-1-8t-20v-swap-0302db7b-7a7f-4e52-b7e5-388a545e7b84_1.jpg)
View from inside the car. Might not need fancy gauges. Passenger could just lean forward & feel intake & exhaust temps. :P
![Name: 70787AE3-9663-4EB2-8395-176670FC679D_1.jpg
Views: 8801
Size: 94.2 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217670d1501200540-1-8t-20v-swap-70787ae3-9663-4eb2-8395-176670fc679d_1.jpg)
![Name: E079922E-9FEA-4038-AFE4-AE3616AC1E99_1.jpg
Views: 8707
Size: 120.1 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217671d1501200540-1-8t-20v-swap-e079922e-9fea-4038-afe4-ae3616ac1e99_1.jpg)
Bonnet even fits. :D
![Name: 5CB59EAE-0183-4AF9-A2A2-AC44F94FFBE4_1.jpg
Views: 8730
Size: 74.1 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217672d1501200540-1-8t-20v-swap-5cb59eae-0183-4af9-a2a2-ac44f94ffbe4_1.jpg)
Cheers John
#13
#16
The goal is to have a cheap fun track car. Original plan was to build a Locost 7 style kit car. But when you pick up a 8 for £200, it's was a ready made rolling chassis. Engine it quite short & fits behind the subframe, cheap, readily available in Scotland & easy to tune. Not looking for big power. Around 300 to 350, will be fine.
Cheers John
Cheers John
#17
Sorry guys not had much time to spend on the car. But managed to get some time during the week to make the adapter plate.
![Name: FB_IMG_1454884687935.jpg
Views: 8758
Size: 20.9 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217661d1501200523-1-8t-20v-swap-fb_img_1454884687935.jpg)
Made the new bulkhead this weekend. Have left a removable inspection plate, to allow access to the rear of the engine.
![Name: FB_IMG_1454884699240.jpg
Views: 8706
Size: 24.2 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217662d1501200523-1-8t-20v-swap-fb_img_1454884699240.jpg)
Should be enough room for the engine now.
![Name: FB_IMG_1454884710939.jpg
Views: 8646
Size: 25.3 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217663d1501200523-1-8t-20v-swap-fb_img_1454884710939.jpg)
Plan of action for this week is to get engine back in with proper plate, make engine mounts & take final measurments for flywheel.
Hope to keep this post moving & updated now.
Will update time spent ASAP.
Cheers John
![Name: FB_IMG_1454884687935.jpg
Views: 8758
Size: 20.9 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217661d1501200523-1-8t-20v-swap-fb_img_1454884687935.jpg)
Made the new bulkhead this weekend. Have left a removable inspection plate, to allow access to the rear of the engine.
![Name: FB_IMG_1454884699240.jpg
Views: 8706
Size: 24.2 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217662d1501200523-1-8t-20v-swap-fb_img_1454884699240.jpg)
Should be enough room for the engine now.
![Name: FB_IMG_1454884710939.jpg
Views: 8646
Size: 25.3 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217663d1501200523-1-8t-20v-swap-fb_img_1454884710939.jpg)
Plan of action for this week is to get engine back in with proper plate, make engine mounts & take final measurments for flywheel.
Hope to keep this post moving & updated now.
Will update time spent ASAP.
Cheers John
#19
Got the drivers side mount tacked up.
![Name: C13BF19F-9C68-4E5E-8BBE-46931FE329FA.jpg
Views: 8662
Size: 87.5 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217655d1501200523-1-8t-20v-swap-c13bf19f-9c68-4e5e-8bbe-46931fe329fa.jpg)
All welded up.
![Name: 2DB4ECF4-434F-43A7-83F0-5F651DD9062E.jpg
Views: 8641
Size: 143.1 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217656d1501200523-1-8t-20v-swap-2db4ecf4-434f-43a7-83f0-5f651dd9062e.jpg)
Mock up engine in, sitting on its own mounts. Still have proper spacers to make to replace washers.
![Name: 893A1020-9894-4B65-B7BC-C2330F8E58A1.jpg
Views: 8725
Size: 121.2 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217657d1501200523-1-8t-20v-swap-893a1020-9894-4b65-b7bc-c2330f8e58a1.jpg)
![Name: D5E9D829-1B29-41C6-8424-4B3EF339C09E.jpg
Views: 8888
Size: 126.0 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217658d1501200523-1-8t-20v-swap-d5e9d829-1b29-41c6-8424-4b3ef339c09e.jpg)
What do you think so far guys?
Cheers John
![Name: C13BF19F-9C68-4E5E-8BBE-46931FE329FA.jpg
Views: 8662
Size: 87.5 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217655d1501200523-1-8t-20v-swap-c13bf19f-9c68-4e5e-8bbe-46931fe329fa.jpg)
All welded up.
![Name: 2DB4ECF4-434F-43A7-83F0-5F651DD9062E.jpg
Views: 8641
Size: 143.1 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217656d1501200523-1-8t-20v-swap-2db4ecf4-434f-43a7-83f0-5f651dd9062e.jpg)
Mock up engine in, sitting on its own mounts. Still have proper spacers to make to replace washers.
![Name: 893A1020-9894-4B65-B7BC-C2330F8E58A1.jpg
Views: 8725
Size: 121.2 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217657d1501200523-1-8t-20v-swap-893a1020-9894-4b65-b7bc-c2330f8e58a1.jpg)
![Name: D5E9D829-1B29-41C6-8424-4B3EF339C09E.jpg
Views: 8888
Size: 126.0 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217658d1501200523-1-8t-20v-swap-d5e9d829-1b29-41c6-8424-4b3ef339c09e.jpg)
What do you think so far guys?
Cheers John
#20
Made a start in the loom last night. Note to self, if someone who knows, tells you to try & avoid a loom from a Passat or A4. Next time listen. Most of loom is incased in a foam/tar, that has to be removed. #-o
Started like this
![Name: D19875E0-CF5A-401E-B179-EC5F6576B5C1.jpg
Views: 8655
Size: 114.0 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217653d1501200523-1-8t-20v-swap-d19875e0-cf5a-401e-b179-ec5f6576b5c1.jpg)
Got it this far before I needed a break, it really is a nightmare.
![Name: 01814AFD-A437-4D66-82BD-AEAC4A82540F.jpg
Views: 8730
Size: 134.4 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217654d1501200523-1-8t-20v-swap-01814afd-a437-4d66-82bd-aeac4a82540f.jpg)
Everyone in work thinks I'm mad, sitting doing this on my teabreaks. :P
Cheers John
Started like this
![Name: D19875E0-CF5A-401E-B179-EC5F6576B5C1.jpg
Views: 8655
Size: 114.0 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217653d1501200523-1-8t-20v-swap-d19875e0-cf5a-401e-b179-ec5f6576b5c1.jpg)
Got it this far before I needed a break, it really is a nightmare.
![Frown](https://www.rx8club.com/images/smilies/frown.gif)
![Name: 01814AFD-A437-4D66-82BD-AEAC4A82540F.jpg
Views: 8730
Size: 134.4 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217654d1501200523-1-8t-20v-swap-01814afd-a437-4d66-82bd-aeac4a82540f.jpg)
Everyone in work thinks I'm mad, sitting doing this on my teabreaks. :P
Cheers John
The following users liked this post:
Rudo Novicky (09-14-2020)
#22
Got the engine decluttered a bit for fitting in. Also cleaned up a bit too.
![Name: 058C4D08-7D03-43B3-B2C6-B35345A05FBC_1.jpg
Views: 9639
Size: 245.2 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217646d1501200500-1-8t-20v-swap-058c4d08-7d03-43b3-b2c6-b35345a05fbc_1.jpg)
Also cut down the front pulley & mounted the RX8 trigger wheel. This is needed to send a signal to the RX8 ECU & should make the Rev counter, power steering & ABS work.![Wink](https://www.rx8club.com/images/smilies/wink.gif)
Original pulley
![Name: 69880CA4-0B2C-4461-BCD0-623E5253D2F9.jpg
Views: 8635
Size: 172.3 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217647d1501200500-1-8t-20v-swap-69880ca4-0b2c-4461-bcd0-623e5253d2f9.jpg)
Cut aircon belt drive off
![Name: 1929813E-2D32-4B8C-9110-0F201A644451_1.jpg
Views: 8725
Size: 137.1 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217648d1501200500-1-8t-20v-swap-1929813e-2d32-4b8c-9110-0f201a644451_1.jpg)
Got a stroke of luck to centre it. When I put bolts through the original mounting holes, they are a tight fit into the centre of the VW pulley. There for centering the trigger wheel. :thumbup:
![Name: 6172C56B-F2E6-49C7-94C3-B696BF192BC5_1.jpg
Views: 8813
Size: 134.7 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217649d1501200500-1-8t-20v-swap-6172c56b-f2e6-49c7-94c3-b696bf192bc5_1.jpg)
All done.
![Name: CFAC0EF4-189E-420E-AC51-27103415E5C2.jpg
Views: 8677
Size: 124.6 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217650d1501200500-1-8t-20v-swap-cfac0ef4-189e-420e-ac51-27103415e5c2.jpg)
![Name: C0B142A7-8DC9-420E-8CAD-28BC59B184A1_1.jpg
Views: 8755
Size: 127.5 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217651d1501200500-1-8t-20v-swap-c0b142a7-8dc9-420e-8cad-28bc59b184a1_1.jpg)
Cheers John
![Name: 058C4D08-7D03-43B3-B2C6-B35345A05FBC_1.jpg
Views: 9639
Size: 245.2 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217646d1501200500-1-8t-20v-swap-058c4d08-7d03-43b3-b2c6-b35345a05fbc_1.jpg)
Also cut down the front pulley & mounted the RX8 trigger wheel. This is needed to send a signal to the RX8 ECU & should make the Rev counter, power steering & ABS work.
![Wink](https://www.rx8club.com/images/smilies/wink.gif)
Original pulley
![Name: 69880CA4-0B2C-4461-BCD0-623E5253D2F9.jpg
Views: 8635
Size: 172.3 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217647d1501200500-1-8t-20v-swap-69880ca4-0b2c-4461-bcd0-623e5253d2f9.jpg)
Cut aircon belt drive off
![Name: 1929813E-2D32-4B8C-9110-0F201A644451_1.jpg
Views: 8725
Size: 137.1 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217648d1501200500-1-8t-20v-swap-1929813e-2d32-4b8c-9110-0f201a644451_1.jpg)
Got a stroke of luck to centre it. When I put bolts through the original mounting holes, they are a tight fit into the centre of the VW pulley. There for centering the trigger wheel. :thumbup:
![Name: 6172C56B-F2E6-49C7-94C3-B696BF192BC5_1.jpg
Views: 8813
Size: 134.7 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217649d1501200500-1-8t-20v-swap-6172c56b-f2e6-49c7-94c3-b696bf192bc5_1.jpg)
All done.
![Name: CFAC0EF4-189E-420E-AC51-27103415E5C2.jpg
Views: 8677
Size: 124.6 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217650d1501200500-1-8t-20v-swap-cfac0ef4-189e-420e-ac51-27103415e5c2.jpg)
![Name: C0B142A7-8DC9-420E-8CAD-28BC59B184A1_1.jpg
Views: 8755
Size: 127.5 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217651d1501200500-1-8t-20v-swap-c0b142a7-8dc9-420e-8cad-28bc59b184a1_1.jpg)
Cheers John
#23
#24
#25
Car looks like it's went backwards this weekend. But got engine bang centre in the bay & holes drilled in subframe for the engine mounts.
Before removing the mockup engine hopefully for the last time.
![Name: 91AF5A26-DFD3-4269-9BE3-1765E03F5710.jpg
Views: 8778
Size: 136.5 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217638d1501200500-1-8t-20v-swap-91af5a26-dfd3-4269-9be3-1765e03f5710.jpg)
Bay looks very empty now. Also cut out the support for the battery, I'll make a new one as coolant pipe has to change direction & be mounted higher.
![Name: 1906AD79-2F77-4EC1-808D-58094A2FA814.jpg
Views: 8817
Size: 138.8 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217639d1501200500-1-8t-20v-swap-1906ad79-2f77-4ec1-808d-58094a2fa814.jpg)
Oil coolers & pipework also removed, for the moment anyway.
Cheers John
Before removing the mockup engine hopefully for the last time.
![Name: 91AF5A26-DFD3-4269-9BE3-1765E03F5710.jpg
Views: 8778
Size: 136.5 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217638d1501200500-1-8t-20v-swap-91af5a26-dfd3-4269-9be3-1765e03f5710.jpg)
Bay looks very empty now. Also cut out the support for the battery, I'll make a new one as coolant pipe has to change direction & be mounted higher.
![Name: 1906AD79-2F77-4EC1-808D-58094A2FA814.jpg
Views: 8817
Size: 138.8 KB](https://www.rx8club.com/attachments/non-rotary-swaps-196/217639d1501200500-1-8t-20v-swap-1906ad79-2f77-4ec1-808d-58094a2fa814.jpg)
Oil coolers & pipework also removed, for the moment anyway.
Cheers John