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Do you think I might have damaged the engine?

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Old 12-17-2010, 09:25 AM
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Originally Posted by rz-jacks
hmmmm... ok.... how is it that mazda manages to magically break in the rings from the factory?
There are no rings, valves, pistons, or rods for that matter.

The seals beak in more w/ heat cycling than miles. After roughly 5 heat cycles they are pretty much bedded in. Mazda created a special coating on the rotor housings for the very reason of breaking in the seals. If you look at a new rotor housing the surface will be a dull grey and slightly textured,which is the coating. Used rotor housings show the shiny chromed surface and are really smooth. I normally have a couple new housings on hand I could take a picture of to show you, but I am out right now. I'll see if I have any pictures on another computer.

Give me a few.
Old 12-17-2010, 10:22 AM
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Originally Posted by rz-jacks
hmmmm... ok.... how is it that mazda manages to magically break in the rings from the factory?
most manufactures do a dyno before they ship out the cars so usually youre ok.
Old 12-17-2010, 10:31 AM
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First pic is a new housing disreguard the FD exhaust port all new Mazda rotor housings look this way.

Second pic is a used housing w/ 100K on it.

Hopefully that will let you see the difference.
Attached Thumbnails Do you think I might have damaged the engine?-fd-exhaust-port-1.jpg   Do you think I might have damaged the engine?-rotor-housing-example.jpg  
Old 12-17-2010, 11:17 AM
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I just realized I referred to the seals as rings.... I meant all the seal surfaces that are in contact with another surface. I'm burned out from finals hahahaha. Anyways I do see your point about breaking in the bearings so they acquire the right tolerances. But nowadays machining has become so precise that the only thing that needs breaking in are the metal to metal contact SURFACES. All the tolerances are pretty much very accurate. That is exactly why motor makers put special coatings of their metal surfaces (the same coating you are talking about is what they put on cams to allow the surfaces on them to break in) The real reason why they put that coating on there is because it allows the surface to retain oil while the surface is still acquiring the desired finish. That coating is exactly why you CAN rev up the engine when its new with positive results. Before, when engines in general didn't have that coating from factory, they had to be broken in the granny way because otherwise all the surfaces would streak if you pushed it because the couldn't retain oil very well. That's why you need to take advantage of the coating.
Old 12-17-2010, 11:33 AM
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Originally Posted by rz-jacks
I just realized I referred to the seals as rings.... I meant all the seal surfaces that are in contact with another surface. I'm burned out from finals hahahaha. Anyways I do see your point about breaking in the bearings so they acquire the right tolerances. But nowadays machining has become so precise that the only thing that needs breaking in are the metal to metal contact SURFACES. All the tolerances are pretty much very accurate. That is exactly why motor makers put special coatings of their metal surfaces (the same coating you are talking about is what they put on cams to allow the surfaces on them to break in) The real reason why they put that coating on there is because it allows the surface to retain oil while the surface is still acquiring the desired finish. That coating is exactly why you CAN rev up the engine when its new with positive results. Before, when engines in general didn't have that coating from factory, they had to be broken in the granny way because otherwise all the surfaces would streak if you pushed it because the couldn't retain oil very well. That's why you need to take advantage of the coating.
there are rings called oil control rings. they are like the piston rings keeping the oil out of the combustion chambers.
Old 12-17-2010, 11:43 AM
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Originally Posted by Robomatt
Hi everyone, I have an 2010 R3 model @9400km. When I bought the car the dealer said nothing about breaking in procedure. He said that I could drive the car any way I want, no restrictions. So I took the car from the shop, drove and heard this amazing engine sound! Then I punched the gas and even did 8000 rpms
Well you could say that it is a common knowledge not to do that many rpms during break in procedure, but I beleive that the dealer shoud have warned me at least. Then I would be very cautious.
Now I feel very bad. I think for about 1500km I used the car with high rpms. Then I used it max 4000rpms until 3000kms.
So far nothing bad happenned, but I really feel bad. Do you think that I might have damaged the engine? Would this affect fuel consumption, sealing problems etc.?
I also have a '10 R3 and I can 100% relate with you. I most probably drove it just like you're explaining in your post lol. I later found out about the break-in procedures, and also felt bad like you. But now I'm perfectly happy, and my car still drives like new!

Enjoy it to the fullest with no worries man!

Originally Posted by Rotary Inspired
2000 miles is plenty for a break in period and what I advise on engines I have built w/ new bearings for 8 years now. I tell everyone to keep it under 4K for the first 1000 and slowly bring the revs up another 1000 over the course of each 200 mile mark. The apex and side seals are not the major concerns of a new engine as after about 5 heat cycles they have bedded themselves in properly. Its the bearings that are the issue and the reason new bearings are not needed unless showing more than 20% copper on the bearing on tear down. Some builders will argue that more copper needs to show before changing bearings due to increased chances in spinning them. Many race engines use bearings turned on a lathe until nothing but copper is showing and then run a higher oil pressure for this reason. I have even tested ripping them from mile 1 to see the differences in break in, which were really non existent, but risk the chance of spinning a bearing and fusing it to the eshaft (no fun) is much greater and the reason for break in rules.

Copied and pasted from one of my posts in another thread. You are good to go just enjoy the car. There is a lot of paranoia on this forum about these engines. Keep good oil (10-30 minimum weight, I recommend 10-40) change it every 3k and enjoy your new ride. If you feel the urge to premix it will never hurt anything.
Lol, I was thinking the same thing 'cuz I remembered the exact words from your post on my thread hahahe!
Old 12-17-2010, 12:03 PM
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Originally Posted by rz-jacks
I just realized I referred to the seals as rings.... I meant all the seal surfaces that are in contact with another surface. I'm burned out from finals hahahaha. Anyways I do see your point about breaking in the bearings so they acquire the right tolerances. But nowadays machining has become so precise that the only thing that needs breaking in are the metal to metal contact SURFACES. All the tolerances are pretty much very accurate. That is exactly why motor makers put special coatings of their metal surfaces (the same coating you are talking about is what they put on cams to allow the surfaces on them to break in) The real reason why they put that coating on there is because it allows the surface to retain oil while the surface is still acquiring the desired finish. That coating is exactly why you CAN rev up the engine when its new with positive results. Before, when engines in general didn't have that coating from factory, they had to be broken in the granny way because otherwise all the surfaces would streak if you pushed it because the couldn't retain oil very well. That's why you need to take advantage of the coating.
Bro, its your car and you can do w/ it what you want. I stated the reason why you can believe it or not it's no sweat of my back.

Originally Posted by Texas RX8 R3
I also have a '10 R3 and I can 100% relate with you. I most probably drove it just like you're explaining in your post lol. I later found out about the break-in procedures, and also felt bad like you. But now I'm perfectly happy, and my car still drives like new!

Enjoy it to the fullest with no worries man!



Lol, I was thinking the same thing 'cuz I remembered the exact words from your post on my thread hahahe!
Good times!!
Old 12-22-2010, 04:33 AM
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Hello, I love reading through your link, I wanted to leave a little comment to support you and wish you a good continuation. This is a very helpful post, I hope this really helps me to complete my project.
Old 12-22-2010, 05:40 AM
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Make sure the engine is WARM before you take it to high rpm.
Old 12-22-2010, 07:15 AM
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OP: Being **** about my car, this is precisely the kind of thing that would bother me, too. But I suspect, like others say, it's not that big a deal. I would forget about it and just enjoy the car. Which, I bet, is exactly what you'll do.
Old 12-22-2010, 11:58 AM
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Originally Posted by rz-jacks
hmmmm... ok.... how is it that mazda manages to magically break in the rings from the factory?
I am hoping he meant bearings and not piston rings lol.
Old 12-22-2010, 12:00 PM
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Originally Posted by New Yorker
OP: Being **** about my car, this is precisely the kind of thing that would bother me, too. But I suspect, like others say, it's not that big a deal. I would forget about it and just enjoy the car. Which, I bet, is exactly what you'll do.
Your avatar is bothering me. J/K Go Phils!!!!
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