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Old 06-09-2008 | 10:12 PM
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Talking Project Intake duct insert

Hey everybody here is my latest project.
Yeah sorry, shoud have titled thread 'oil cooler' duct anyway, This is something I have been contemplating for a long time now, going back and forth between several designs. This insert will be made for the OEM bumper and allow clearance for the fog light as well.
The design is inspired both by the bumper of the Ings+1 kit and the concepts of the accent pieces of the new-gen Mazdaspeed series. first it will be sculpted from modeling clay, after drying I will lighltly sand then make a silicon mold of it. Then I will poor a more durable material for furhter smoothing and modification. After the master is complete I will make another mold off of that. The final pieces being made from ABS. I will also experiment with Carbon Fiber, hopefully the radius' wont be a problem thanks to the vacuum molding machine we have at work.
This is an ongoing project that will most likely take several weeks to complete with various expected design iterations.... Of course onces the final product is realized I will see if there is any interest in producing larger numbers.... here is the first stage,,, clay sculpt,,,,
Attached Thumbnails Project Intake duct insert-cimg0250.jpg   Project Intake duct insert-cimg0251.jpg   Project Intake duct insert-cimg0255.jpg   Project Intake duct insert-cimg0256.jpg   Project Intake duct insert-cimg0257.jpg  


Last edited by Rotr8; 06-09-2008 at 10:20 PM.
Old 06-09-2008 | 10:15 PM
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sorry couldnt afford to get my camera dirty or stop working the clay until it the rough was complete,,, sculpting time 1.25 hrs
Attached Thumbnails Project Intake duct insert-cimg0258.jpg   Project Intake duct insert-cimg0260.jpg   Project Intake duct insert-cimg0262.jpg   Project Intake duct insert-cimg0263.jpg   Project Intake duct insert-cimg0265.jpg  

Old 06-09-2008 | 10:57 PM
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That's interesting. I hope to see the results of your product.

Also, I want to see the temp comparison between running the car with the oil cooler duct and without.
Old 06-10-2008 | 06:51 AM
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well be waiting for the final picture, it would be very sexy if you can make one CF, I would buy...
Old 06-10-2008 | 07:27 AM
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Intake

Attached are pics on wat is already on my ride ! its from Monster Garage (Singapore)
Made of Cf n flush fit ! Hope the pics are clear !
Attached Thumbnails Project Intake duct insert-airduct.jpg   Project Intake duct insert-airduct2.jpg  
Old 06-10-2008 | 03:17 PM
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^very interested, in both, zavhan how much did you get that for?
Old 06-10-2008 | 11:25 PM
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Originally Posted by c0ldf1ame
^very interested, in both, zavhan how much did you get that for?
Paid about US$185 for a pair !
Old 06-11-2008 | 05:42 AM
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i like it
Old 06-13-2008 | 04:01 AM
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damn that cf one is sick! good luck on your project.
Old 06-13-2008 | 04:48 AM
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That looks pretty good.
Old 06-14-2008 | 03:50 PM
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zavhan, its hard to tell in those pics, but is that real CF or CF "look"?
looks like you got the Re-Amemiya CF front lip too. looks nice.

i'd be interested in something like this made in CF.
Old 06-14-2008 | 09:57 PM
  #12  
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Would have been a lot better if you got fans like the ones they use in D1 and stuff to cool your oil going through the oil coolers
Old 06-15-2008 | 01:50 AM
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zahvan, have any pics from a better distance? zooming too close to an object tends to abstract it.

nice project rotr, i think it'll look good.
Old 06-15-2008 | 07:37 AM
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Originally Posted by nuke0907
zavhan, its hard to tell in those pics, but is that real CF or CF "look"?
looks like you got the Re-Amemiya CF front lip too. looks nice.

i'd be interested in something like this made in CF.
Its real cf not the carbon look laminates. Yup, ur spot on, those r amemiya CF front lips !

Last edited by zavhan; 06-15-2008 at 07:40 AM.
Old 06-15-2008 | 07:38 AM
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Originally Posted by kersh4w
zahvan, have any pics from a better distance? zooming too close to an object tends to abstract it.

nice project rotr, i think it'll look good.
Will try n post some pic from far soon.
Old 06-23-2008 | 08:11 PM
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OK I need to know where I can buy them at... I know, I know, I dont even own an 8 any more but I plan on getting another one very soon and I need them now.
Old 06-24-2008 | 06:48 AM
  #17  
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More pics

Here r more taken with my mobile
Attached Thumbnails Project Intake duct insert-dairduct.jpg   Project Intake duct insert-dairduct2.jpg   Project Intake duct insert-dairduct3.jpg  
Old 06-24-2008 | 05:32 PM
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that looks pretty baller. any from head on? direct frontal shot?
Old 06-24-2008 | 05:36 PM
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From: bloomfield nj now in miami ahhhh back in jersey now jajajjaja
ok now one for the mazdaspeed

Last edited by sebarx8; 06-24-2008 at 05:38 PM.
Old 06-24-2008 | 05:41 PM
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I'm interested... if priced fairly
I'm a carbon freak.
Old 06-24-2008 | 10:16 PM
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Zavhan:

Can you provide the link to where you got those???

What fog's are those? They are slick....
Old 06-25-2008 | 11:01 AM
  #22  
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Originally Posted by Dagious
Zavhan:

Can you provide the link to where you got those???

What fog's are those? They are slick....
Will PM u the link soon.

Those fog are custom on the orig housing, its a lens type i got off ebay !
Old 06-25-2008 | 01:05 PM
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further out dude. further.. out... take a pic from 10 and 15 feet.

what front lip is that?
Old 08-22-2008 | 08:08 PM
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Update- New Design

after three attempts with craptastic clay, finally got some grat material with no shrinkage,
Aves Epoxie Sculpt- great material, easy to use and no shrinkage whatsoever...

Heres some pics of progression, I after these I took the final prototype into work and took pics of it being digitally scanned in 3D(those pics will be added monday)
The digital model is being worked on now and will be mirrored and RPed soon,,, enjoy...
took about 40 mins to ruff in and then about 7hrs to file down by hand...
Attached Thumbnails Project Intake duct insert-cimg0429.jpg   Project Intake duct insert-cimg0434.jpg   Project Intake duct insert-cimg0438.jpg   Project Intake duct insert-cimg0450.jpg   Project Intake duct insert-cimg0451.jpg  

Old 08-22-2008 | 08:10 PM
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not bad, not bad


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