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Axial Flow Supercharger

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Old 12-10-2006, 01:34 PM
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Think blade clearance...
Old 12-10-2006, 01:53 PM
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Originally Posted by MazdaManiac
Think blade clearance...
I know, this is why posted this:
I'm not quite sure what you are getting at. The water will have the same temperature as the incoming air. Only under extreme circumstances (very dry and warm air and complete evaporation of a substantial amount of injected water on blades) temperature of blades would drop considerably below inlet air temperature, but this is not very likely and even if it could happen I doubt it would drop the temperature to a level where the compressor couldn't operate anymore.

Although theoretically feasible, I haven't read of a water injection application where they actually managed to drop the air temperature after the supercharger below the surrounding air temperature.
In order to create blade clearance you need a significant temperature drop directly on the blades, which is why I posted the above and explained why this is unlikely.
Old 12-10-2006, 02:02 PM
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I can't discuss this any further. You'll understand if and when you get your hands on one.
Old 12-10-2006, 02:05 PM
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Originally Posted by globi
I don't think it necessarily would have to do any harm, but I just remember reading a comment where one dripped water directly onto the compressor wheel of a turbocharger and it made surface of the compressor wheel rough after a few month. Why is not clear to me either. (But who knows, maybe there was sand in the water.)

Aircraft have a product called erosion tape for the leading edge of wings. Water hitting them at high speed dulls our aluminum leading edges in one flight. Running water carved out the Grand Canyon. Turbine blades are normally made of high strength alloys, But they erode as well.

John
Old 12-10-2006, 02:38 PM
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Thanks John for this information. This is what I thought the reason would be as well. (But I wasn't 100% sure whether you can indeed provoke erosion without any addition of sand particles as well).
Old 12-10-2006, 02:50 PM
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Originally Posted by MazdaManiac
I can't discuss this any further. You'll understand if and when you get your hands on one.
Me neither. You'll understand when you read what I wrote.
Old 12-10-2006, 03:43 PM
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while i was somewhat joking about adding inlet fogging to my AFSC (that i don't have)... its rediculous to say it can't be done as its done all over the place in large axial flow compressors in the power industry.

you can go "dry compression" or "wet compression". With dry compression you raise the humidity of the incomming air to 100% humidity - meaning your adding a specific amount of water (in a fine mist form) where it evaporates and completely saturates the air before it even hits the compressor blades. No additional wear on the blades occrur since your just putting really humid air into the compressor. You typically can reach 100% compressor efficiency with this strategy.

Wet compression you add even more water - in this case the amount you add is determined by your specific compressor design. The air heats up as it gets compressed with each stage and the air can actually hold more and more water with every stage - so you figure out how much water the air holds and add the amount it takes to saturate the air after the second to last compressor stage and use the last stage to superheat the air as an insurance policy against putting an incompressable fluid into something that will try to compress it. Compressor efficiencies of 120% can be reached with this strategy, but excessive wear on the leading edge of blades can be experienced (especially if you have large droplets).
Old 12-10-2006, 04:27 PM
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We are not talking about any "general" axial flow compressor here. This is very specific.
I am not at liberty to discuss why this won't work beyond what I have said here.
Old 12-10-2006, 05:27 PM
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The 2 big problems i see with the adding water are:

1. A complete or at least major redesigned of the AFSC. You guys want this asap right?

2. If would defeat the KISS idea behind it.

Again, just my 2 peso's worth (old valuation not new)
Old 12-10-2006, 09:12 PM
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???

Earlier in the thread (maybe years ago ) RP was going to attempt to add a fuel injector before the axial flow compressor. I know gasoline and water have different properties, but now I wonder which difference is the culprit.
Old 12-11-2006, 12:27 AM
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Oh I was talking about the staged water injection idea.

a fuel vapor system would be pretty cool. But I understand they are a pain to engineer properly and emissions could be a problem.

I don't know squat about water injection
Old 12-11-2006, 11:04 AM
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Any chance anyone could give me an update on the super C or at least direct me to the right page? I really dont want to read 250 + pages.
Old 12-11-2006, 12:12 PM
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Originally Posted by cavemancan
Any chance anyone could give me an update on the super C or at least direct me to the right page? I really dont want to read 250 + pages.
Hi Cavey wavey....

The AFSC is nearly ready (yay!) and is undergoing final fitment and tuning testing.

It should hopefully be ready after Xmas in the US and is a "fire and forget" style bolt on kit, which should provide a nice power boost and torque improvement, but not Uber huge power.
Its intended for daily driver applications. It wil come with a reflash tune, so will not need external engine management.

hope this helps..(and is fairly accurate!)
Old 12-11-2006, 01:59 PM
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Originally Posted by Smokey
1. A complete or at least major redesigned of the AFSC. You guys want this asap right?
As long as you inject water AFTER the supercharger it won't affect its operation.
Old 12-11-2006, 02:13 PM
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Originally Posted by HeavyMetal
I know gasoline and water have different properties, but now I wonder which difference is the culprit.
Water has 6 times the latent heat of gasoline. This means one spoon of water requires 6 times more heat to evaporate than 1 spoon of gasoline and this again means water will cool the intake air 6 times more. Also by injecting additional gasoline to cool the intake charge you will eventually reach an air/fuel ratio below 12 and this will reduce power. With water injection there's no reason to enrich the air/fuel ratio. Besides water is cheaper than gasoline.
The only drawback is that the overall system is more complex and you have to remember to fill up a water reservoir.
Old 12-11-2006, 02:32 PM
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Originally Posted by california style
Hi Cavey wavey....

The AFSC is nearly ready (yay!) and is undergoing final fitment and tuning testing.

It should hopefully be ready after Xmas in the US and is a "fire and forget" style bolt on kit, which should provide a nice power boost and torque improvement, but not Uber huge power.
Its intended for daily driver applications. It wil come with a reflash tune, so will not need external engine management.

hope this helps..(and is fairly accurate!)
Hay now! No one calls me Cavey wavey without Dinner and a movie first!

Thanks for replying so fast though! I am sure many have asked so by all means direct me to the page but will there be a higher boost application in the works?
Old 12-11-2006, 03:29 PM
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Originally Posted by globi
As long as you inject water AFTER the supercharger it won't affect its operation.
Correct. That is part of my point.
Old 12-12-2006, 04:28 AM
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I've read about injecting water before the SC on roots style blower to increase the sealing and increase compression. because of the fine clearances too much water becomes a problem.
Old 12-12-2006, 08:50 PM
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Using water nozzle rigs like these (about 3/4 the way down the thread) in the mouth of the 'charger would help lessen the impact of the water droplets hitting the blades: http://www.aquamist.co.uk/phpBB2/viewtopic.php?t=838

EDIT: Actually, I just looked at pics of the inlet to refresh my memory, and it's a side-inlet opening...so this wouldn't really help at all. Nevermind :-)

Last edited by bripab007; 12-12-2006 at 08:53 PM.
Old 12-12-2006, 09:19 PM
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Originally Posted by cavemancan
Hay now! No one calls me Cavey wavey without Dinner and a movie first!

Thanks for replying so fast though! I am sure many have asked so by all means direct me to the page but will there be a higher boost application in the works?
Its so easy a caveman could do it!
Old 12-13-2006, 05:08 PM
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I can only tell you what I know about water injection. I'm not against it, but there are some things to consider. First comparing it to a turbo is a little iff'y. This is due to the fact that in a turbo the mixture centrifuges itself out of mixture. The liquid being heavier runs out onto the scroll and needs to be atomized again.

We have had great success with fuel before the compressor because it gets homoginized by hundreds of blades traveling hundreds of MPH. The mixture gets very mixed almost to solution if that were possible. In the past we have seen no effect on the blades. The reason there may be a better environment for the blade here is that in airplanes they run at peak or near to efficiency (read RPM) and we rarely see that speed and only for a short time. Most of auto engine operation is done at less than half speed.

Whatever the reason I don't see it as a problem. I do like the idea of misting it into the inlet, anyway it can't hurt. After all that is how the gasoline was after it came from a carb or t-body injector. When I was thinking of water/alki injection I was thinking of using an injector nozzle. It doesn't matter with this compressor if you inject it in the side or center, it gets mixed.

Can it increase the efficiency? I suspect yes it can. Besides lowering the temperature it might seal the tip clearance somewhat. We are not talking about a hose stream here only a small amount. As long as you are doing it you should use a 50/50 mixture with methanol.

My only experience with this comes from the racing P-51 Merlins. These had water/alki injection in both the manifolds and the scroll of the supercharger.
Zeuschel has gone to the big race track in the sky now and I can't ask him what the trade off was betrween the two. All I remember is that there was plumbing for both. Just remember they were running 40-50 psi in those things. Also they only needed them to live for an hour. That is not the same conditions as your road car.

A little added info for some of you, Z tried nitrous a few times. The fact is that this is where the whole idea came from. When Dave got surplus engines some of them had a bunch of tubing all over the place going to the ports. After examining the microfilm at Langly AFB he found out about nitrous. Both the German and English studies were about the same, 5 lbs of nitrous per min added 100 hp. It doesn't make any difference if you burn it in a Merlin or a lawnmower it's 100 hp per ~5lbs.

The story goes on as he did not use it first in the Mustangs, he tried it in drag boat hemi's. Remember now, no one knew this stuff existed except dentists. So was it legal in gas class or not? His boats used it and they called them "Button Motors" as long as they were just rumors. It got so obvious that he had to tell the sanctioning body. But that first system was a pair of tubes running under the carbs in a spacer block. That type of system is still used.

But to get on with it they tried it on the race planes only to find it too volatile. It just blew up too many engines. In war it was only used for split seconds, in racing they needed more time. Interestingly it took bottles the size of oxy welding units to run a race. In addition he ran an extra nitrogen bottle to keep the pressure the same for the entire contents. In cars they just use the nitrous pressure and as it runs down, the mixture gets richer. In the end he just gave up the nitrous and upped the blower pressure. With that, Stilleto held the closed course record for years.

To counter that theory "Rare Bear" runs nitrous. I know this because some of the components were built in my shop.

Fred, how about that for one finger.
Old 12-13-2006, 05:43 PM
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You probably started typing that a week ago!
Old 12-13-2006, 06:05 PM
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Originally Posted by Richard Paul
Whatever the reason I don't see it as a problem. I do like the idea of misting it into the inlet, anyway it can't hurt. After all that is how the gasoline was after it came from a carb or t-body injector. When I was thinking of water/alki injection I was thinking of using an injector nozzle. It doesn't matter with this compressor if you inject it in the side or center, it gets mixed.
glad to see i'm not off my rocker

I'm going to check into see if there is any increased compression with water injection from better sealing. I don't believe so but i'm not sure... air outlet temps are definately decreased though
Old 12-13-2006, 06:06 PM
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sorry if it's answered but:

-It works fine with race midpipe?
-SC needs special strut bar?


Thank's
Old 12-13-2006, 08:26 PM
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Originally Posted by Xpress
sorry if it's answered but:

-It works fine with race midpipe?
-SC needs special strut bar?


Thank's
1 it is not out yet, but no reason it would not. but no testing has been done..

2 it is going to come with the kit...

beers


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