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Brettus Turbo install thread

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Old 03-27-2009, 06:17 PM
  #351  
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/\ jeez - you are no fun today ...
Old 03-27-2009, 06:26 PM
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AZ

Originally Posted by Brettus
/\ jeez - you are no fun today ...
haha!

You suck. Get a real turbo.

How is that?
Old 03-27-2009, 06:32 PM
  #353  
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that's more like it - heh
Old 03-27-2009, 11:53 PM
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Originally Posted by Brettus
that's more like it - heh
wow,

super secret mod.. so kool!

beers
Old 03-28-2009, 12:19 AM
  #355  
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NO SECRETS!!!

This is the ghey.
Old 03-28-2009, 12:20 AM
  #356  
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PS - That plug you sent for my IAT doesn't fit - wrong one.
Old 03-30-2009, 07:08 PM
  #357  
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Originally Posted by Kane
PS - That plug you sent for my IAT doesn't fit - wrong one.

i told you it wouldn't fit - you have to get Kiwi with it IE cut it up so it does fit
I'm sure the pin centres are the same just all the plastic around it needs to be ground away - you only need to connect to 3 pins by the way ...
Old 03-30-2009, 07:10 PM
  #358  
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Originally Posted by swoope
wow,

super secret mod.. so kool!

beers
give you a clue - something to do with the VFAD solenoid and the Greddy wastegate actuator issue ......
Old 03-30-2009, 09:00 PM
  #359  
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What, are you using this as a ebc or something? I am assuming that you no longer use the vfad as god intended.

I just found this thread. Never seen it before. Well, it is only 9 pages....
Old 03-30-2009, 09:23 PM
  #360  
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Originally Posted by Brettus
Been playing around with my boost controller . Trying to get a steady 10psi through to as high a rpm as i can . Have managed to make 9psi at 7000rpm (so I know the turbo will push enough air ) but this is at the expense of too much boost early on .
This brings a few problems as the huge rush of torque with more than 10psi as you mash the throttle makes the car too hard to control - not what I want at the track.
If I drop the 'gain ' value it is more subdued early on but the boost drops off later.

Have taken to setting the overboost limit down and trying to get the controller to knock the boost down early on which allows a higher 'gain' setting and higher boost later . Less than ideal.

I'm thinking this problem relates to the weak actuator spring and my atempt at overcoming this by winding the rod right in .

Any suggestions ?
Originally Posted by Brettus

What would work is a boost controller that increases the gain value as revs go up - is there such a beast ?
If the vfad opens to vaccum, you might be trying to use it to add controllable "suction" to the wg actuator. If this is how it all works, that is pretty elegant.
Old 03-30-2009, 09:59 PM
  #361  
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Originally Posted by carbonRX8
If the vfad opens to vaccum, you might be trying to use it to add controllable "suction" to the wg actuator. If this is how it all works, that is pretty elegant.
well ......... not quite but you are on the right track . Guess again

I actually had an RPM adjustable boost controller on my piggyback and was using that at one stage - but i got rid of it because I didn't like the complexity of having the piggyback do nothing but that .

Last edited by Brettus; 03-30-2009 at 10:02 PM.
Old 03-30-2009, 10:24 PM
  #362  
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IDK. I am stumped.

BTW, this thread was a good read. Learned a lot and will consider all of your steps as I contemplate my tune.

I am impressed with how fast you turned the car around. It took me months to get to my car. I am starting to figure that I have too many hobbies. Need to focus on the priorities.
Old 03-30-2009, 10:36 PM
  #363  
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last clue ....

The problem with the wastegate is that exhaust gases push it open at about the same time the aux port opens - so unless you have a boost controller that is rpm adjustable you just can't make decent boost . This is why it is hard to get any gains from the upgraded turbo unless you also upgrade the actuator.
With this mod i don't need an rpm based controller or an upgraded actuator ....

Last edited by Brettus; 03-30-2009 at 10:40 PM.
Old 03-30-2009, 10:48 PM
  #364  
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Originally Posted by Brettus
i told you it wouldn't fit - you have to get Kiwi with it IE cut it up so it does fit
I'm sure the pin centres are the same just all the plastic around it needs to be ground away - you only need to connect to 3 pins by the way ...
Werd - thanks man.
Old 03-30-2009, 11:11 PM
  #365  
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IIRC, the stock vfad is plumbed to the uim. In fact, I think the greddy kit makes use of exactly this nipple. THis nipple samples uim pressure, which on a stock RX8 is under vac at 7krpm plus. Your uim is now under boost at this speed (which makes me wonder how the brake master cylinder booster works on a boosted application. Never thought about this.) So if you plumb the vfad nippl to the wg you will have ambient until you close the vfad contact and open the plumbing to the intake. At this point you would be trying to close the wg with a force equal to actuator spring plus the manifold pressure times the actuator diaphram area.

But we already know this is insufficient to hold the wg closed.

On my ebc, the system holds boost on the actuator until you hit some preset. Then it bleeds to atm., opening the wg. At least, I think this is how it worked. Been a while. I can hit at least 8psi max, but it falls at higher rpm due to the wg opening prematurely.

I dont see how what I described would be different or better, so that must not be what your super secret mod is.

Did you plumb this to the aux port?

In the likely event that this is all incorrect, please answer the following 20 questions:
is your vfad plumbed to the uim?
are you running a bc at all?
what rpms are you opening the sdias valves?
My APV is set to be always open for some reason, according to my table
My VDI is set to open around 7200ish
My VFAD is ste to open at 5250.
Old 03-30-2009, 11:17 PM
  #366  
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Originally Posted by carbonRX8
Your uim is now under boost at this speed (which makes me wonder how the brake master cylinder booster works on a boosted application. Never thought about this.)
There is a one-way check valve in the hose- air can't enter the booster.

Plus, whenever you brake you generally lift off the throttle, causing you to go into vacuum anyways.
Old 03-30-2009, 11:25 PM
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Originally Posted by chickenwafer
Plus, whenever you brake you generally lift off the throttle, causing you to go into vacuum anyways.

Oh, duh.
Old 03-30-2009, 11:41 PM
  #368  
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hehe - I knew I would get someones' interest eventually ...



Originally Posted by carbonRX8
is your vfad plumbed to the uim?
.
nope - who said anything about the vfad . I only mentioned the vfad solenoid which i'm useing for something completely different .


Originally Posted by carbonRX8
are you running a bc at all?.

yes - greddy profec spec 2

Originally Posted by carbonRX8
what rpms are you opening the sdias valves?
My APV is set to be always open for some reason, according to my table
My VDI is set to open around 7200ish
My VFAD is ste to open at 5250.
APV 6600 - did a thread on why this rpm is best for FI application ....
VDI inoperative but signal is now controlling my rev buzzer
VFAD control set to ativate at 6800 but - it is now cotrolling my auxillary boost control solenoid which just happens to be the old VFAD solenoid .
Old 03-31-2009, 12:12 AM
  #369  
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Originally Posted by Brettus
nope - who said anything about the vfad . I only mentioned the vfad solenoid which i'm useing for something completely different .
What I meant to ask was, is (one end of) the solenoid plumbed to the uim?

Originally Posted by Brettus
yes - greddy profec spec 2
Totally off subject, I have been worrying that my vac readings at idle have been high; around "-11psi". I dont have a boost gauge yet and have been just reading off of a profec E-01. Will the profec units read good vacuum? (I bought a boost guage but was not happy with the housing. Going another route.)

EDITED TO ADD: I am plumbed off the turbo outlet for my ebc.

Originally Posted by Brettus
APV 6600 - did a thread on why this rpm is best for FI application ....
VDI inoperative but signal is now controlling my rev buzzer
VFAD control set to ativate at 6800 but - it is now cotrolling my auxillary boost control solenoid which just happens to be the old VFAD solenoid .
I read that thread, however, my stock maps show have only one control for APV, and at any temps above freezing, the APV is open. There are no values of 4100 rpm that you quoted. I hesitate to fiddle with what I dont understand.

AGAIN EDITED TO ADD: http://media.ford.com/pdf/rotary3_e.pdf This is interesting. I think some of our alphabet soup is off.

Why is VDI inoperative (to be honest, I cant imagine how that "H" valve helps even in NA applications. Must be some sort of resonance disruptor for some sort of Hemholtz phenominon.)

What is your aux boost controller (WARNING: NEW ABBREVIATION-ABC) controlling? And isnt this basicaly what I said in my first post?

Last edited by carbonRX8; 03-31-2009 at 01:01 AM.
Old 03-31-2009, 01:09 AM
  #370  
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Originally Posted by carbonRX8
What I meant to ask was, is (one end of) the solenoid plumbed to the uim?
no - turbo outlet


Originally Posted by carbonRX8

Totally off subject, I have been worrying that my vac readings at idle have been high; around "-11psi". I dont have a boost gauge yet and have been just reading off of a profec E-01. Will the profec units read good vacuum? (I bought a boost guage but was not happy with the housing. Going another route.)

EDITED TO ADD: I am plumbed off the turbo outlet for my ebc.
my profec is a little off as a boost guage - reads 1psi too high .
My vac reading on the profec was - 15 to -16 so yours looks low . Perhaps a leak somewhere ?


Originally Posted by carbonRX8
I read that thread, however, my stock maps show have only one control for APV, and at any temps above freezing, the APV is open. There are no values of 4100 rpm that you quoted. I hesitate to fiddle with what I dont understand.

AGAIN EDITED TO ADD: http://media.ford.com/pdf/rotary3_e.pdf
I assume the maps are MM's AP maps ? He may have left it open to make tuning easier - you will have to ask him . The Aux opening rpm is a single parameter - should be 6100 stock .

the 4100 figure you mentioned may have been a test i did - I didn't leave it there .


Originally Posted by carbonRX8

Why is VDI inoperative (to be honest, I cant imagine how that "H" valve helps even in NA applications. Must be some sort of resonance disruptor for some sort of Hemholtz phenominon.)
I found it did nothing - it seemed to be more of a negative than a positive when used with FI.


Originally Posted by carbonRX8

What is your aux boost controller (WARNING: NEW ABBREVIATION-ABC) controlling? And isnt this basicaly what I said in my first post?
I used it to create a two step system
1st step boost controller
2nd step ABC - max boost possible (depends on actuator spring tension).

Last edited by Brettus; 03-31-2009 at 01:12 AM.
Old 03-31-2009, 01:20 AM
  #371  
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Originally Posted by Brettus
I assume the maps are MM's AP maps ? He may have left it open to make tuning easier - you will have to ask him . The Aux opening rpm is a single parameter - should be 6100 stock .
Unfortunately, no. His are locked, for good reasons. I believe it was teh stock map from Cobb? Or what my car was flashed with.

Check out my post in the accesstuner thread.


Originally Posted by Brettus
I used it to create a two step system
1st step boost controller
2nd step ABC - max boost possible (depends on actuator spring tension).

DUDE! This is cool! Very impressed with the innovation. (And exactly what I was thinking, but could only poorly describe.) When I get more sorted, I am going to copy you!
Old 03-31-2009, 01:25 AM
  #372  
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Originally Posted by carbonRX8

DUDE! This is cool! Very impressed with the innovation. (And exactly what I was thinking, but could only poorly describe.) When I get more sorted, I am going to copy you!
Disclaimer : if you overboost and blow your motor I don't want to know
Old 04-02-2009, 12:46 AM
  #373  
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Originally Posted by Brettus
give you a clue - something to do with the VFAD solenoid and the Greddy wastegate actuator issue ......
you are sharp like pizza! good job!

this thread is very well done..

we should talk sometime.

beers
Old 04-09-2009, 08:20 PM
  #374  
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Suppose i should post this here as well

The hump at the end that tipped me over the 300hp mark is from the mod talked about above . Would have made more like 290 without it ....

Old 07-28-2009, 12:30 AM
  #375  
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Learned a valuable lesson today

I took my bumper off to fit a new bumper and decided to clean and oil my air filter .
Long story short - my afrs went to **** (lean 13.0-13.5 in boost ) . The car started bucking and I got that horrible marbles in a can (detonation) sound . Scared the crap out of me cuz when I got home my idle was **** which reminded me of my blown motor a while back .

The only thing I had done that could possibly caused this was oiling the filter - which I had assumed was a K&N type which needed oiling . WRONG !!!!!
I washed it out again - went for a drive and all was back to normal .

What surprised me was the fact that the restriction caused by the oil must have somehow thrown out the maf and caused the lean condition - that has me puzzled.


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