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FI Discussion Thread for the Boost Atheists

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Old 12-26-2007, 07:36 PM
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This is a great place to discuss all things boosted without the cumbersome imposition of pleasantries and etiquette.
Old 12-26-2007, 07:43 PM
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Originally Posted by morkusyambo
Well, it's been a few days since I drove the car, but to reiterate what I typed in the other thread: My guage(Autometer) shows@5lbs and gradually increases to @8lbs @8k rpms. I have been told that a guage can be off 1-2lbs based on the weather, which means I could actually have @6-9lbs. I'll be right back w/ my other questions.
I guess the Autometer gauge (like most) is in absolute pressure, so it wll show the true pressure relative to sea level.
At 7000 feet, you will lose several pounds of boost and you will lose one pound for every two inches of mercury the barometer drops.

Originally Posted by morkusyambo
MM, you stated earlier in the thread we just left that a properly sized blower should be making maximum boost before 6200 rpm, why??
Because that is the torque peak, so that is the point where the blower should be optimized. That is the point at which the engine will ingest the most air per revolution.
Old 12-26-2007, 07:48 PM
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That makes sense.
Old 12-26-2007, 07:54 PM
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Originally Posted by Charles R. Hill
How about a simulated dyno pull in 3rd or 4th gears? I would say that specific pressures aren't as interesting as what the curve looks like.
True. And I think it would be an interesting data point in the "S/C vs. T/C" argument.
Old 12-26-2007, 07:59 PM
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I wanted to discuss what would be a properly sized "blower" for our cars, but then I realized even if we could eventually come to some sort of agreement, it wouldn't help those of us who have allready invested in a kit.
Old 12-26-2007, 08:36 PM
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Charles, did you get my last pm??
Old 12-26-2007, 09:07 PM
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Well, there are several problems, some of which I've outlined before.
First, the Lysholm (twin-screw) is only available in a few distinct sizes, so you are forced to select one that is "close enough" in displacement. Typically, especially because of the next point, you go too big rather than too small.
Second, the operational RPM range of a twin-screw is limited. You can only spin it so slow or so fast before you go outside its efficiency band.
These points make it difficult to pick one for the rotary because the "dynamic range" of the motor exceeds that of any potential twin-screw candidate.
So, you select what you want to do and then you shoot for that range.
Old 12-26-2007, 09:13 PM
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Originally Posted by Charles R. Hill
This is where we are headed with the torque/boost curves being analyzed. The thing is, the VE of the engine is not constant thorugh the RPM range just as the adiabatic efficiency of whatever F/I system we are discussing isn't, either.
Well, not exactly. That is the thing about a turbo. It can just stay at it efficiency band most of the time over the course of the power band because its RPM isn't tied to the motor. It doesn't care about the Ve of the motor. It just starts spinning and goes at whatever speed the turbine can make it go. If it tries to go to fast too soon, the wastegate opens and keeps it in its efficiency band. If you have sufficient exhaust energy (something the rotary has plenty of) You can spin the turbo up to any point in its rev range, so its optimum output is always available.

Originally Posted by Charles R. Hill
BTW, I though the torque peak was at 5,500? Did I misunderstand that before?
6200 on an N/A motor. That's one of the interesting points of the "comparison" thread - you can see how various systems have moved the peak up or down the RPM band. Or, in the case of the Pettit, leave it right where it was.
Old 12-26-2007, 09:41 PM
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Originally Posted by MazdaManiac
Well, there are several problems, some of which I've outlined before.
First, the Lysholm (twin-screw) is only available in a few distinct sizes, so you are forced to select one that is "close enough" in displacement. Typically, especially because of the next point, you go too big rather than too small.
Second, the operational RPM range of a twin-screw is limited. You can only spin it so slow or so fast before you go outside its efficiency band.
These points make it difficult to pick one for the rotary because the "dynamic range" of the motor exceeds that of any potential twin-screw candidate.
So, you select what you want to do and then you shoot for that range.
By operational RPM range, are you reffering to the fact that Lysholm says @15k rpm you have reached the limit for safe operation??
Old 12-26-2007, 10:07 PM
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Originally Posted by morkusyambo
By operational RPM range, are you reffering to the fact that Lysholm says @15k rpm you have reached the limit for safe operation??
At the top end.

You typically spin the blower at twice the engine speed.
Old 12-26-2007, 10:20 PM
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I think that Lysholm recommends 15k as the maximum for the same reason performance shops tune their customer cars conservatively.

I have it on good authority that our blowers can safely turn upwards of 20k+.
Old 12-26-2007, 10:29 PM
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Hmm. Lysholm says you can turn that blower safely to 13.5k. 15k is the design maximum. I don't think it makes much sense to spin it past the design maximum.
And, as I said earlier, it very quickly runs out of its peak adiabatic efficiency.
You will actually flow less air at high RPMs as it heats the air up and lowers its density. Mass makes power. PSI sells kits.

Last edited by MazdaManiac; 12-26-2007 at 10:42 PM.
Old 12-26-2007, 10:36 PM
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Isn't there some way to cool it down above 15k, so as to limit the power loss as much as possible??
Old 12-26-2007, 10:38 PM
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Originally Posted by MazdaManiac
Hmm. Lysholm says you can turn that blower safely to 12k. 15k is the design maximum. I don't think it makes much sense to spin it past the design maximum.
And, as I said earlier, it very quickly runs out of its peak adiabatic efficiency.
You will actually flow less air at high RPMs as it heats the air up and lowers its density. Mass makes power. PSI sells kits.
By mass do you mean the size of the blower, the amount of maximum air flow, or the density of the charge??
Old 12-26-2007, 10:47 PM
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Here is the flow map for the Pettit blower:



As you can see, even if you did spin it out to 15k (where it will begin to fail), you'll be dumping more than 45 HP into it just to keep it spinning and the adiabatic efficiency (which was only 66% at peak, more than 10% less than a turbo) will have dropped to 54% - around the efficiency of a Roots-type.
And that's just to maintain 8 PSI!

Originally Posted by morkusyambo
By mass do you mean the size of the blower, the amount of maximum air flow, or the density of the charge??
I mean mass - the actual way we determine the power generated by FI.
You might be familiar with CFM. If you multiply 0.0765 times CFM, you will get pounds - but only a room temperature at sea level.
As soon as you start to heat the air, you might still be flowing X CFM, but the mass will drop and mass is how we make power.

Originally Posted by morkusyambo
Isn't there some way to cool it down above 15k, so as to limit the power loss as much as possible??
Cooling the blower isn't the problem. Its inertia. The insides of the blower have a fixed mass and the faster you spin it, the higher the harmonic partials go until you reach a resonant frequency and *boom*. Something fails catastrophically.

Last edited by MazdaManiac; 12-26-2007 at 11:11 PM.
Old 12-26-2007, 10:58 PM
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MM, would you mind telling us what rpm you would recommend spinning the blower at(for the street) based on the above chart?

I think I know how to read it, but it would help if you could explain in reference to the chart.
Old 12-26-2007, 11:16 PM
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Sorry, I put up the wrong map. The right one is up there now. 15k is the RPM limit.
Mechanically. it will probably do 17k, but thats about it.
But for the same reasons, you don't want to do it.

The blower is at peak efficiency at 8 PSI an 12 m^3/min, which is 423 CFM which is 32 pounds of air at STP.
That is just about the air requirement of the Renesis at 7600 RPM and a PR of 1.8.

Last edited by MazdaManiac; 12-26-2007 at 11:18 PM.
Old 12-27-2007, 01:23 AM
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How do we know that 17k+ is the mechanical limit??
Old 12-27-2007, 01:31 AM
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Because Lysholm says not to exceed the maximum rating ever, so I just slapped a few thousand more on to there just for giggles.
You can go ahead and run it up there if you like. It won't push any more mass into the motor. It simply can't.
Old 01-02-2008, 04:57 PM
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MM, the chart does show the blower losing efficiency above 12k rpm, but is it taking into account the effects of an intercooler, or aftercooler??

Also, are not the rotors dynamically balanced when the supercharger is built??
Old 01-02-2008, 05:43 PM
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An intercooler won't make the blower more efficient, it just reduces the charge temperature. If the mass isn't there, it just isn't there.
It doesn't "loose efficiency" above 12k, it flat out nose-dives.
Positive displacement blowers are designed to work in their efficiency range and that is about it. If it is properly sized and matched to the motor, it will only be asked to do so.
The blowers are, of course, balanced extremely well. If they were not, they would come apart well below 5k RPM.
The Renesis is very well balanced, but you can't spin it at twice its design limit RPM.
Old 01-02-2008, 05:43 PM
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Originally Posted by MazdaManiac
Here is the flow map for the Pettit blower:

As you can see, even if you did spin it out to 15k (where it will begin to fail), you'll be dumping more than 45 HP into it just to keep it spinning and the adiabatic efficiency (which was only 66% at peak, more than 10% less than a turbo) will have dropped to 54% - around the efficiency of a Roots-type.
And that's just to maintain 8 PSI!
That's a Lysholm map...apparently Pettit is using Autorotor. Different SCs, same company. Just clarification as the Lysholm units from my comparisons have a little higher drive losses, and a little less efficiency...but this is a good benchmark if they are in fact using like a 1.5L autorotor.

And Gen V Eaton/Magnuson units have the same efficiency as above. And the Gen VI, 4 lobe units, now peak into the mid 70s.

The Lysholm engineers I've spoken with recommended not going anywhere near redline on their models and instead to be smart and upsize...less rpm = less stress on bearings, less NVH issues, etc (I know you know all this having stated you've had SCd cars)...also, to run an oil feed in near all situations. I'm sure most of that advice was just them covering their ***, but some merits to what they were saying I would guess also applies...

edit: the Gen VI units are 4 lobe, not 6...

Last edited by Red Devil; 01-03-2008 at 09:31 AM.
Old 01-02-2008, 05:50 PM
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Originally Posted by Charles R. Hill
MM will misapply anything he can get his hands on just to have a shot at validating his already well-documented disdain for S/Cs and Pettit's kit, in particular. We all know he's just a Hater.

JK, Bro.
Actually, I've been curious for a while as to what size SC they finally used. When I originally rode in Cam's car more than a year ago it wouldn't hold more than 2psi past like 6K rpms...I remember even reporting this on the site after coming back from Florida. When I questioned Cam why, he expressed there was no need for any more boost up top.

Then, at some point a while later it was announced, or leaked they were going with a larger unit...
Old 01-02-2008, 10:34 PM
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Mass??

All of the other lysholm charts show volumetric efficiency. For some reason the 1.6 doesn't.

Doesn't the fact that the blower is still moving @90+ percent of its size in air above the recommended rpms tell us that more power can be made above 15k rpms??
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Old 01-03-2008, 09:10 AM
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Originally Posted by morkusyambo
All of the other lysholm charts show volumetric efficiency. For some reason the 1.6 doesn't.

Doesn't the fact that the blower is still moving @90+ percent of its size in air above the recommended rpms tell us that more power can be made above 15k rpms??
No. You don't want to exceed the redline. And then you have to look at drive losses (KW) and adiabatic efficiency matched to pressure ratio and lbs/min.

If you're looking for an accurate compressor map to really figure out what you can do, I'd suggest contacting Pettit and asking for the correct map, or even just the size SC so you can go to Autorotor and get the map directly from them. Kenne Bell also distributes Autorotor and you may be able to get the map there.


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