Another one of my insanely long exhaust tech articles
#27
Originally Posted by lellow6s
As rpms increase more pulses per second are getting sent down the tube. Even if the pulses are the same size, there is a lot more of them now at high rpms, which is going to test the limits of the tube's size.
Originally Posted by tuj
The only way the airflow per pulse would be constant across the powerband is if the amount of air entering the engine (per pulse) is constant. I don't think that's the case, although I'd be interested if you can show it is.
Last edited by globi; 10-04-2005 at 07:12 AM.
#28
theory is only that, if the magnitude of reality is insignificant then the fact that method A theorizes to be superior to method B is irrelevant
which makes arguing about things you have no practical experience with, pointless
which makes arguing about things you have no practical experience with, pointless
#30
Originally Posted by tuj
The vacuum created in the intake gets stronger at higher rpms, thus creating a charging effect that pressurizes the chamber to more than ambient. At higher rpms, the velocity is greater, thus increasing this effect. Everything I've read supports the fact that airflow per pulse is quite dependent on rpm.
What's also interesting is that the incoming air follows the piston or the rotor more or less.
On the exhaust side the air leaving the expansion chamber is initially way faster (supersonic speed) than the piston or rotor, which doesn't make it easier to model it (not that anyone claimed it's easy anyway).
#31
Both of you actually have correct points. Airflow is completely dependent upon the efficiency of the engine at that particular rpm and load. The key to this though is based on efficiency at those spots. It's not always the same rpm or load for every engine so we can't say it is necessarily rpm based as different systems are designed for different rpm ranges. If you aren't at 100% efficiency, you aren't at 100% of the total combustion chamber volume. At least not on the fresh air side. This is why boosted cars need a larger exhaust. They have more air coming out due to the efficiency difference. Yes each pulse takes up a certain amount of space. How much space is determined by efficency. The pipe also puts considerable resistance on the flow of the gasses. The more pulses we try to add in the pipe per amount of time (as rpm's rise), the less room there is in the exhaust for each pulse as they get compressed together. Eventually we get to a point where theere is too much resistance and we start losing power. This is somewhere around 240-260 ft./second of average exhaust velocity. Aiflow is not constant as it is always pulsing. If we hit this speed but have not hit our target rpm, we need a larger pipe to flow through. This is merely dealing with the actual flow and not the acoustics aspect of it.
I do feel that the center exhaust pipe should be longer. Possibly twice as long as it has twice as many pulses in the same amount of time which is twice the frequency. Therefore we need to tune it to half of the others (not twice) and let harmonics do the rest.
I do feel that the center exhaust pipe should be longer. Possibly twice as long as it has twice as many pulses in the same amount of time which is twice the frequency. Therefore we need to tune it to half of the others (not twice) and let harmonics do the rest.
#32
Originally Posted by rotarygod
I do feel that the center exhaust pipe should be longer. Possibly twice as long as it has twice as many pulses in the same amount of time which is twice the frequency. Therefore we need to tune it to half of the others (not twice) and let harmonics do the rest.
That being said, doesn't it seem that by keeping the center flow seperate from the outer flows for longer makes contention worse? Without overlap, the tuning of scavenging is much more critical in terms of preventing reversion. Unless the phasing is exactly correct, the center flow scavenging effect will be competing with the outer runner for flow from the rotor.
#33
From a flow standpoint, as long as all runners have the same total length to the back of the car (regardless of individual collector point) all pulses will eventually interact with each other from each rotor at the same spot. I don't just want the center runner longer, I also want to collect it twice as far back. This would mean that the distance from each port to the back collector (as there would need to be two) would be the same overall distance. The front and rear ports would collect at one distance and then the center port would collect twice as far downstream. This would make it exactly twice as long in total length and tuning. I don't want to make the center runner twice as long but then collect it at the same spot as the others although that would be an interesting experiment.
#34
No, I understand you want to make a dual-Y header, I just don't get what you think it will achieve by merging the center pipe twice as far as the outer pipes. It sounds like a backwards tri-Y design. Normally, the thought is to keep out-of-phase pulses from interacting with each other until after the in-phase pulses have merged. Your design sounds like the typical design for a siamesed 4 cylinder engine. Unless you are going to use an extra capped-off runner to create an interference design? I've seen it on V-6 manifolds.
Last edited by tuj; 10-04-2005 at 05:16 PM.
#36
In my observations so far, Mazda did a damn good job building a stock header, and the EPA did a good job of killing its potential.
Acoustic resonance tune is a big deal on both the intake & exhaust side of auto engines.
You see one of the best stock intakes in the 8.
Now we just have to engineer a good practical variable tune exhaust.
Anybody know of a quick acting valve that will stand up to hot/dirty/pulsing exhaust gasses?
Acoustic resonance tune is a big deal on both the intake & exhaust side of auto engines.
You see one of the best stock intakes in the 8.
Now we just have to engineer a good practical variable tune exhaust.
Anybody know of a quick acting valve that will stand up to hot/dirty/pulsing exhaust gasses?
Last edited by SureShot; 09-24-2007 at 01:12 PM.
#37
The stock manifold actually isn't that nice. The problem is that the stock exhaust ports are far worse. As long as that's true, no header will do very much. You need to fix the worst areas first.
#40
Originally Posted by rotarygod
It’s flowing what is needed for that rpm. In a perfect world, our exhaust pipes would expand in area and length as rpm and load increases.
http://www.youtube.com/watch?v=ZfmpZ3IIHOQ
Fast forward to 2:34. Nuff said... (What a great movie P.S: I have the same job as the flight deck crew )
Now, could you figure out how to put that on my 8, that'd be great, thank you.
Great read rotarygod ^.^ Makes me wanna go read some of my books on Bernoulli.
#42
Originally Posted by rotarygod
Your link isn't working. It shows up as javascript.
#44
Originally Posted by rotarygod
It must have just been the computer I was at earlier.
#46
RG, WOW.. that was a lengthy read but WELL worth the time involved. You have once again further developed my pre-existing knowledge, and enlightened me on whole new areas. One thing I'd like to tell you is; about the back pressure statements and your illustration of the straw(OMG LOL) and the compressor tank..... I have had the same argument with a co-worker of mine. Now i did not fully understand what i was saying as well as you do, but i KNEW that bigger is not always better in terms of efficient exhaust gas movement, to me it seemed like "dee-dee-dee" physics? Since I and my buddy are both firefighters, i explained it to him in a way he would understand. When we flow test hydrants with a pitot gauge, it tells us the pressure of water being discharged, knowing that and the diameter of the discharge we calculate actual volume(and of course we could then calculate mass if it was relevant). With this thinking, i was able to convice him that bigger is not always better, if the pressure doesnt change but the diameter does, the flow rate will change. And we all know that we want the exhaust out fast and efficient. The idea/fact of scavenging w/o port overlap had never crossed my mind as a possibility, but after reading, it too seems like "Dee-dee-dee" physics...
#47
#48
Rotarygod, I need your advise but my english is not that good. To make it short, do you think renesis 6MT should remove cat to make the engine last longer (maybe can have less carbon stuck in the engine due to less back pressure)?
#50
Not sure why anyone wouldn't believe it. It's been being used for years now on true dual exhaust systems using an h-pipe or x-pipe......noting mustangs in particular.