an RX8er's rebuild thread
#1
an RX8er's rebuild thread
Well I took the leap and with SARX (that is both San Antonio and South Austin RX)
removal and teardown went fairly smooth but it looks like a significant event took place with the rear chamber (photos below)....soliciting feedback![Crazy](https://www.rx8club.com/images/smilies/crazy.gif)
I am certainly going to go with new housings due to cracks but there was no visival chrome flaking and very minimal pitting on only 1 of the housing.
This is a N/A build btw (next build will have boost with it)![Rock](https://www.rx8club.com/images/smilies/rock.gif)
![Name: IMG_5812.jpg
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Size: 138.4 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235059d1501239430-rx8ers-rebuild-thread-img_5812.jpg)
its out![Eyetwitch](https://www.rx8club.com/images/smilies/eyetwitch.gif)
![Name: IMG_5827.jpg
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Size: 131.2 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235060d1501239430-rx8ers-rebuild-thread-img_5827.jpg)
nice throwout bearing
![Name: ThrowoutBearing.jpg
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Size: 117.6 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235061d1501239430-rx8ers-rebuild-thread-throwoutbearing.jpg)
rotors (it looks like the zinc coating is only bad on 1 side of 1 rotor)
![Name: RotorFace.jpg
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slight wear on the edge of the rotor bearing
![Name: RotorBearing.jpg
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Size: 119.7 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235063d1501239430-rx8ers-rebuild-thread-rotorbearing.jpg)
rear stationary gear with significant wear
![Name: RearStationaryGear.jpg
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Size: 80.1 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235064d1501239430-rx8ers-rebuild-thread-rearstationarygear.jpg)
rear housing
![Name: RearHousing.jpg
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Size: 91.2 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235065d1501239430-rx8ers-rebuild-thread-rearhousing.jpg)
intermediate housing rear face
![Name: IntermediateHousingrear.jpg
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Size: 92.2 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235066d1501239430-rx8ers-rebuild-thread-intermediatehousingrear.jpg)
intermediate housing front face
![Name: IntermediateHousingfront.jpg
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Size: 88.0 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235067d1501239430-rx8ers-rebuild-thread-intermediatehousingfront.jpg)
misc housing pitting
![Name: IMG_5890.jpg
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Size: 73.5 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235068d1501239430-rx8ers-rebuild-thread-img_5890.jpg)
housing
![Name: IMG_5889.jpg
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Size: 89.2 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235069d1501239430-rx8ers-rebuild-thread-img_5889.jpg)
uhh ho
![Name: IMG_5888.jpg
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Size: 130.6 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235070d1501239430-rx8ers-rebuild-thread-img_5888.jpg)
![Name: IMG_5884.jpg
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Size: 99.9 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235071d1501239430-rx8ers-rebuild-thread-img_5884.jpg)
plug pitting
![Name: IMG_5885.jpg
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Size: 96.6 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235072d1501239430-rx8ers-rebuild-thread-img_5885.jpg)
![Name: IMG_5881.jpg
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Size: 92.9 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235073d1501239430-rx8ers-rebuild-thread-img_5881.jpg)
not sure if this wear is normal but its on both of the rear rotor housings, it measured out to about .005 (notice the significant scratch)
![Name: IMG_5875.jpg
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Size: 100.6 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235074d1501239430-rx8ers-rebuild-thread-img_5875.jpg)
![Name: IMG_5873.jpg
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Size: 96.4 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235075d1501239430-rx8ers-rebuild-thread-img_5873.jpg)
front housing
![Name: FrontHousing.jpg
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Size: 90.1 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235076d1501239430-rx8ers-rebuild-thread-fronthousing.jpg)
front cover (notice spider cracks)
![Name: FrontCover.jpg
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Size: 99.4 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235077d1501239430-rx8ers-rebuild-thread-frontcover.jpg)
![Name: FrontCovercracks.jpg
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Size: 138.9 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235078d1501239430-rx8ers-rebuild-thread-frontcovercracks.jpg)
![Name: FrontCovercracks2.jpg
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Size: 131.0 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235079d1501239430-rx8ers-rebuild-thread-frontcovercracks2.jpg)
e-shaft, looks pretty decent (pilot bearing did come out in pieces and there is a small discoloration in the bottom of the bearing hole but no maring or anything like that
![Name: EShaft.jpg
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Size: 91.0 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235080d1501239430-rx8ers-rebuild-thread-eshaft.jpg)
![Name: EShaft2.jpg
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Size: 89.2 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235081d1501239430-rx8ers-rebuild-thread-eshaft2.jpg)
stationary gear wear
![Name: FrountStationaryGear2.jpg
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Size: 83.1 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235082d1501239430-rx8ers-rebuild-thread-frountstationarygear2.jpg)
![Name: FrontStationaryGear.jpg
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Size: 97.1 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235083d1501239430-rx8ers-rebuild-thread-frontstationarygear.jpg)
Well this is certainly an adventure for a novice engine guy but where there is a will (and RX forum)
there is a way
removal and teardown went fairly smooth but it looks like a significant event took place with the rear chamber (photos below)....soliciting feedback
![Crazy](https://www.rx8club.com/images/smilies/crazy.gif)
I am certainly going to go with new housings due to cracks but there was no visival chrome flaking and very minimal pitting on only 1 of the housing.
This is a N/A build btw (next build will have boost with it)
![Rock](https://www.rx8club.com/images/smilies/rock.gif)
![Name: IMG_5812.jpg
Views: 246
Size: 138.4 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235059d1501239430-rx8ers-rebuild-thread-img_5812.jpg)
its out
![Eyetwitch](https://www.rx8club.com/images/smilies/eyetwitch.gif)
![Name: IMG_5827.jpg
Views: 242
Size: 131.2 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235060d1501239430-rx8ers-rebuild-thread-img_5827.jpg)
nice throwout bearing
![Name: ThrowoutBearing.jpg
Views: 310
Size: 117.6 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235061d1501239430-rx8ers-rebuild-thread-throwoutbearing.jpg)
rotors (it looks like the zinc coating is only bad on 1 side of 1 rotor)
![Name: RotorFace.jpg
Views: 269
Size: 104.5 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235062d1501239430-rx8ers-rebuild-thread-rotorface.jpg)
slight wear on the edge of the rotor bearing
![Name: RotorBearing.jpg
Views: 247
Size: 119.7 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235063d1501239430-rx8ers-rebuild-thread-rotorbearing.jpg)
rear stationary gear with significant wear
![Name: RearStationaryGear.jpg
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Size: 80.1 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235064d1501239430-rx8ers-rebuild-thread-rearstationarygear.jpg)
rear housing
![Name: RearHousing.jpg
Views: 246
Size: 91.2 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235065d1501239430-rx8ers-rebuild-thread-rearhousing.jpg)
intermediate housing rear face
![Name: IntermediateHousingrear.jpg
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Size: 92.2 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235066d1501239430-rx8ers-rebuild-thread-intermediatehousingrear.jpg)
intermediate housing front face
![Name: IntermediateHousingfront.jpg
Views: 272
Size: 88.0 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235067d1501239430-rx8ers-rebuild-thread-intermediatehousingfront.jpg)
misc housing pitting
![Name: IMG_5890.jpg
Views: 227
Size: 73.5 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235068d1501239430-rx8ers-rebuild-thread-img_5890.jpg)
housing
![Name: IMG_5889.jpg
Views: 236
Size: 89.2 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235069d1501239430-rx8ers-rebuild-thread-img_5889.jpg)
uhh ho
![Name: IMG_5888.jpg
Views: 241
Size: 130.6 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235070d1501239430-rx8ers-rebuild-thread-img_5888.jpg)
![Name: IMG_5884.jpg
Views: 232
Size: 99.9 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235071d1501239430-rx8ers-rebuild-thread-img_5884.jpg)
plug pitting
![Name: IMG_5885.jpg
Views: 245
Size: 96.6 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235072d1501239430-rx8ers-rebuild-thread-img_5885.jpg)
![Name: IMG_5881.jpg
Views: 245
Size: 92.9 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235073d1501239430-rx8ers-rebuild-thread-img_5881.jpg)
not sure if this wear is normal but its on both of the rear rotor housings, it measured out to about .005 (notice the significant scratch)
![Name: IMG_5875.jpg
Views: 245
Size: 100.6 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235074d1501239430-rx8ers-rebuild-thread-img_5875.jpg)
![Name: IMG_5873.jpg
Views: 236
Size: 96.4 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235075d1501239430-rx8ers-rebuild-thread-img_5873.jpg)
front housing
![Name: FrontHousing.jpg
Views: 274
Size: 90.1 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235076d1501239430-rx8ers-rebuild-thread-fronthousing.jpg)
front cover (notice spider cracks)
![Name: FrontCover.jpg
Views: 246
Size: 99.4 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235077d1501239430-rx8ers-rebuild-thread-frontcover.jpg)
![Name: FrontCovercracks.jpg
Views: 238
Size: 138.9 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235078d1501239430-rx8ers-rebuild-thread-frontcovercracks.jpg)
![Name: FrontCovercracks2.jpg
Views: 240
Size: 131.0 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235079d1501239430-rx8ers-rebuild-thread-frontcovercracks2.jpg)
e-shaft, looks pretty decent (pilot bearing did come out in pieces and there is a small discoloration in the bottom of the bearing hole but no maring or anything like that
![Name: EShaft.jpg
Views: 244
Size: 91.0 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235080d1501239430-rx8ers-rebuild-thread-eshaft.jpg)
![Name: EShaft2.jpg
Views: 244
Size: 89.2 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235081d1501239430-rx8ers-rebuild-thread-eshaft2.jpg)
stationary gear wear
![Name: FrountStationaryGear2.jpg
Views: 274
Size: 83.1 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235082d1501239430-rx8ers-rebuild-thread-frountstationarygear2.jpg)
![Name: FrontStationaryGear.jpg
Views: 249
Size: 97.1 KB](https://www.rx8club.com/attachments/series-i-tech-garage-22/235083d1501239430-rx8ers-rebuild-thread-frontstationarygear.jpg)
Well this is certainly an adventure for a novice engine guy but where there is a will (and RX forum)
![Suspect](https://www.rx8club.com/images/smilies/suspect.gif)
#3
SARX Legend
iTrader: (46)
Considering this was a reman with 40k on it, it is hard to know how the parts were when they put it back together. We do know when they put the remans together you get new bearings and since you changed the oil like clockwork using Castrol GTX 5W-20, we can probably say that the oil just didn't hold up all that well in this heat since there was significant wear on the bearings.
We also know you did not baby this engine either. I thought I noticed some Idemitsu on the shelf in your garage, you also premixed a bit right? The carbon build up on the rotors wasn't too bad. Also, that sludge in the coolant passage could have been due to oil leak through from that coolant seal as well. If coolant was leaking into the oil that would definitely affect the oil in a bad way.
We also know you did not baby this engine either. I thought I noticed some Idemitsu on the shelf in your garage, you also premixed a bit right? The carbon build up on the rotors wasn't too bad. Also, that sludge in the coolant passage could have been due to oil leak through from that coolant seal as well. If coolant was leaking into the oil that would definitely affect the oil in a bad way.
#4
Bit of an expensive build... but that's the right way to do it. Then change the water pump, oil pressure regulator and you're good to go.
I'd actually just call Paul @ Mazmart and buy an engine from them, it's probably going to be cheaper, more reliable and better built overall
![Smilie](https://www.rx8club.com/images/smilies/smile.gif)
#5
WENTGERMAN
iTrader: (6)
Without measurements it's hard to say but i would at least relap the side plates, replace the front cover, housings and stationary gears. New bearings, seals etc.
Bit of an expensive build... but that's the right way to do it. Then change the water pump, oil pressure regulator and you're good to go.
I'd actually just call Paul @ Mazmart and buy an engine from them, it's probably going to be cheaper, more reliable and better built overall![Smilie](https://www.rx8club.com/images/smilies/smile.gif)
Bit of an expensive build... but that's the right way to do it. Then change the water pump, oil pressure regulator and you're good to go.
I'd actually just call Paul @ Mazmart and buy an engine from them, it's probably going to be cheaper, more reliable and better built overall
![Smilie](https://www.rx8club.com/images/smilies/smile.gif)
#14
![Nono](https://www.rx8club.com/images/smilies/nono.gif)
He just better watch his hands next time.............I think his 8 saw him cheating with my 8 and threw a fit when he tried to leave.....had nothing to do with the neutral saftey switch
![Suspect](https://www.rx8club.com/images/smilies/suspect.gif)
#15
WENTGERMAN
iTrader: (6)
![Sad](https://www.rx8club.com/images/smilies/sad.gif)
yea there were a few questionable moments
but I will defend shady and attribute them to alcohol and sleep deprivation.
He just better watch his hands next time.............I think his 8 saw him cheating with my 8 and threw a fit when he tried to leave.....had nothing to do with the neutral saftey switch![Suspect](https://www.rx8club.com/images/smilies/suspect.gif)
![Nono](https://www.rx8club.com/images/smilies/nono.gif)
He just better watch his hands next time.............I think his 8 saw him cheating with my 8 and threw a fit when he tried to leave.....had nothing to do with the neutral saftey switch
![Suspect](https://www.rx8club.com/images/smilies/suspect.gif)
#22
You can either get fd corner\side seal springs or there's a manufacturer in the UK that also makes better ones, according to PhillipM.