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VFAD upgrade

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Old 02-17-2008, 05:18 AM
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VFAD upgrade

I have an 03-model 4AT.

Have just picked up a VFAD assembly from the 6-port 13B-MSP engine.

I plan on installing it into my 4-port 13B-MSP engine.

Making the actuator engage is easy but the curious part is ..............

Has anybody installed a VFAD assembly onto a 4-port engine.......??

Does it give a power gain, its well know that the 6-port will show a power loss if the VFAD doesn't open above 5500rpm so in theory there should be a gain when fitted to a 4-port engine

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Old 02-17-2008, 12:41 PM
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biggest gain would be removing the VFAD entirely
Old 02-17-2008, 12:51 PM
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heh. vfad makes the intake suck air out of a long sock in the front bumper till the actuator opens up and lets it suck air direct without the sock...

so removing the vfad is one of the first things people do
Old 02-17-2008, 09:31 PM
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The VFAD is to reduce intake sound. NOT HP gain.
Old 02-17-2008, 10:48 PM
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You would be much better off with a Racing beat intake duct (requires some work to get to fix the stock box) or Odula intake duct, in my opinion.

You could take a screen out of the stock box or some plastic crap to increase air flow.

All these things are in the DIY section.
Old 02-18-2008, 04:47 AM
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OK, its obvious no one understands what was proposed.

FYI, If I wanted a Revi or some other CAI I would just do it.

This excercise is about feeding the 4-port engine more air via the installation of the VFAD.

For reference, the 4-port 13B-MSP engine doesn't get a VFAD. It just gets the long tube.

The idea is to improve on that by swapping the tube for the VFAD.

I'll just go ahead & do this then test the changes on a dyno as this may be the first time anyone has tried it.

REgards
Old 02-18-2008, 05:07 AM
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We get it... but you understand that it will not make more power right? It does not make power per se on the manuals. If it were not there, power output does not change.
Old 02-18-2008, 08:38 AM
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Originally Posted by DMRH
OK, its obvious no one understands what was proposed.

FYI, If I wanted a Revi or some other CAI I would just do it.

This excercise is about feeding the 4-port engine more air via the installation of the VFAD.

For reference, the 4-port 13B-MSP engine doesn't get a VFAD. It just gets the long tube.

The idea is to improve on that by swapping the tube for the VFAD.

I'll just go ahead & do this then test the changes on a dyno as this may be the first time anyone has tried it.

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rofl ?

do you even know where the restrictions are ?
Old 02-18-2008, 12:12 PM
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I thought the VFAD exists only to keep the engine quieter at low RPM. Why would it effect engine power on a 4 port vs a 6 port?
Old 02-18-2008, 12:22 PM
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Originally Posted by Socket7
I thought the VFAD exists only to keep the engine quieter at low RPM. Why would it effect engine power on a 4 port vs a 6 port?
most of the noise suppression came from the Airbox.

VFAD is a way to control airflow to get the fastest air into the engine.
Old 02-18-2008, 01:15 PM
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So it is increasing air velocity by decreasing the width of the air intake?
Old 02-19-2008, 06:00 AM
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Originally Posted by Socket7
So it is increasing air velocity by decreasing the width of the air intake?
Expert opinion.............

Originally Posted by SilverBullitt
Hi everyone,

I was watching the Renenis Module 03 video.

"They mentioned the VFAD opens above 5500rpm to add another intake air path. When open, it doubles the amount of air available to the engine and reduces restrictions."

"Is is not open all the times because because noise is also increased"
Expert answer............



Originally Posted by rotarygod
Here's all you ever wanted to know about the RX-8 intake.

Aftermarket intakes only do away with VFAD. No there is no ecu retuning to account for this. There are gains (very small) though but they are based on total airflow vs resonant tuning. Somone needs to make a resonant tuned intake that flows good too. This would yield bigger gains that ANYONE else's intake system out there. I've said it here for almost a year now and still no one has done it.

I am not sure but I should at least hope that each valve and VFAD open at a set rpm regardless of load. Tuning is rpm based not load based. This would make the most sense.

If you look at the diagram very carefully you can see how everything works. The wavy lines are the air filter in the airbox. This set of diagrams is the 6 port engine. There is also one of the 4 port engine but not pictured here. It is very similar but lacks 2 intake ports and the VFAD duct on the intake.

Below 3750 rpm, only the primary (2 center ports) are receiving air. This insures that all of the airflow going into the engine is at a high velocity unlike the older rotaries where all of the ports were open at the same time. Mazda tried to overcome this problem with a 3 plate throttlebody and only opening the primary plate alone unit 20% throttle. It is a little complicated and I don't want to explain it all here. Let's just say this (Renesis) is superior.

At 3750 rpm when airflow is at its greatest and is starting to hurt power (intake airspeed around .6 mach), the secondary ports open up. Obviously this is why the fuel injectors are fired sequentially so there is no fuel in a nonmoving runner. Now we have a total of 4 ports being used until 6250 rpm. This again becomes a flow restriction and the tertiary ports open up.

At 7250 rpm the VDI (Variable Dynamic Intake as known on the 2nd gen RX-7) valve opens up which retunes the intake for higher rpm use. I'll explain it in a minute. Also at 7250 rpm the VFAD duct on the intake box opens up. This does a couple of things. It does allow a shorter more direct route for air to enter but that is really a moot point. More importantly it retunes the intake box. The stock airbox size along with the intake duct's length and width combine to acoustically tune the airbox to resonate at a certain frequency. This frequency is set to help the engine gain power at lower rpms. When the VFAD duct opens, it is retuning the intake box and adding its own area to the available area for air to flow through. It does a pretty good job considering that it is only a few horsepower less than the aftermarket cone filter systems but has the capability for way less ariflow. The total area for air to enter the stock box is less than the area of either the throttlebody or the MAF sensor. If Mazda would have given it a little more intake area with the same tuning, the aftermarket probably would have never outdone it. If you want to figure out the perfect size for the intake tube, figure out the diameter necessary for air entering the box at 8500 rpms to not exceed 197.5km/h. That will be the optimum size. Length will be determined based on tuning rpm and intake box size. There is a fun exercise for someone.

6 port "effective" intake runner lengths.

Primary VDI closed 50.3cm
Secondary VDI closed 51.8cm

Primary VDI open 34.3cm
Secondary VDI open 36.1cm

Tertiary always 43.9cm VDI does not effect these runners.

4 port "effective" intake runner lengths.

Primary VDI closed 68.8cm
Secondary VDI closed 73.9cm

Primary VDI open 37.6cm
Secondary VDI open 41.9cm


I forgot to mention another length difference between the 4 and 6 port engines. The intake duct going into the airbox is not the same between both engines. The 4 port engine does not just use the long pipe from the 6 port engine. It uses a longer pipe. Obviously it does not have the VFAD duct either. Different engine require different tunings.
Expert research.........

REgards
Old 02-19-2008, 12:19 PM
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but the actual intake manifold and 4 port configuration of the 4 port engine will not allow any gain by adding the 6ports VFAD. all you will be doing is adding length to the intake prior to the filter.

the long bit of the VFAD allows for quieter operation during low rpm. it then opens the short path for high rpm operation so there is no HP drop caused by staying with the longer path.

it doesn't add any power- it merely keeps the power from dropping in the 6port. you don't have the extra 2 ports to send that short path air to.
Old 02-19-2008, 09:25 PM
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Originally Posted by zoom44
but the actual intake manifold and 4 port configuration of the 4 port engine will not allow any gain by adding the 6ports VFAD. all you will be doing is adding length to the intake prior to the filter.

the long bit of the VFAD allows for quieter operation during low rpm. it then opens the short path for high rpm operation so there is no HP drop caused by staying with the longer path.


it doesn't add any power- it merely keeps the power from dropping in the 6port. you don't have the extra 2 ports to send that short path air to.
"It mearly keeps the power from dropping in the 6-port"..... Excellent understanding.

Now, reverse engineer that set up on the 4-port (which only has the tube) & the "logical theory" is more air available for the 4-port to breath. Especially if it increases intake volume by 100% (over the tube-only) as the Mazda video suggests.

REgards
Old 02-19-2008, 09:42 PM
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but only because there are 6 ports and not just 4
Old 02-20-2008, 04:12 AM
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Originally Posted by zoom44
but only because there are 6 ports and not just 4
Now thats just a defeatist attitude.

If there is room to improve in the 6-port then there is also room in the 4-port. Just like the 6-port, the 4-port gains will be minimal but possible.

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Old 02-20-2008, 10:25 AM
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there are gains to be had in the 4 port- but not by adding the VFAD. the purpose of the VFAD is to provide a shorter path for the air trying to get to the 5 and 6 ports. since you dont have those ports adding the VFAD is superfluous.
Old 02-25-2008, 06:52 PM
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Talking For those that like pictures.

Courtesy of a link i found from RG off the rx7club. There's an animated one out there that shows which ports open up at what rpm....

Old 02-26-2008, 11:53 AM
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Your restriction is the two missing ports. Sticking a VFAD on is like sticking 4" tips on the exhaust rather than fitting a midpipe
Old 02-26-2008, 08:34 PM
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Originally Posted by Razz1
The VFAD is to reduce intake sound. NOT HP gain.
Odd. I took it off my old AT 8 and could feel the gain
Old 02-27-2008, 02:25 AM
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that's what she said.... i know, it's not the 'make fun of the avatar thread'... but the opportunity presented itself..
Old 02-27-2008, 04:36 AM
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I still think it has merit so for the experiment-haters I'll get the car dyno'ed & post the results.

Either way, I'll have tested & proven my theories in one direction or another.

REgards
Old 02-27-2008, 07:12 AM
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Instructive comments on the intake tract from RB

http://www.racingbeat.com/REVi.htm
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