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-   -   Clutch Pedal SNAP OFF 8 Year Warranty-Recall ~~~ (https://www.rx8club.com/series-i-trouble-shooting-95/clutch-pedal-snap-off-8-year-warranty-recall-%7E%7E%7E-132912/)

dannobre 12-22-2007 12:48 PM

^^Dude...you must be having a bad day :D:

Hating a lot today.........

kersh4w 12-22-2007 03:04 PM

i checked today, my clutch pedal is very solidly in place. but, im still definitely ordering this. having it break on the road at high speeds is.. uh.. not something i want to happen. even just the possibility.

nycgps 12-22-2007 10:56 PM


Originally Posted by dannobre (Post 2205421)
^^Dude...you must be having a bad day :D:

Hating a lot today.........

I HATE YOU !!!! DONT TALK TO ME !!!!!!!!!!!!!!!!!!!!!!

GRRRRRRRRRRRRrrrrrrrrrRRRRRR !!!!!! :rant: :rant: :rant: :rant: :rant:

eviltwinkie 12-23-2007 09:54 PM


Originally Posted by nycgps (Post 2205947)
I HATE YOU !!!! DONT TALK TO ME !!!!!!!!!!!!!!!!!!!!!!

GRRRRRRRRRRRRrrrrrrrrrRRRRRR !!!!!! :rant: :rant: :rant: :rant: :rant:

http://www.catwack.com/pics/173.jpg

nycgps 12-23-2007 10:26 PM


Originally Posted by eviltwinkie (Post 2206975)

ARGGGGHHHH ! I HATE YOU MORE !!!! :cussing: :cussing: :cussing: :greenchai :greenchai :greenchai :Kill2: :Kill2: :Kill2: :tank: :tank: :tank:

eviltwinkie 12-24-2007 05:52 PM


Originally Posted by nycgps (Post 2207004)
ARGGGGHHHH ! I HATE YOU MORE !!!! :cussing: :cussing: :cussing: :greenchai :greenchai :greenchai :Kill2: :Kill2: :Kill2: :tank: :tank: :tank:

http://www.catwack.com/pics/36.jpg

kwescott 01-02-2008 06:03 PM

Took my car in prior to the winter holiday and was told by the service writer to bring the car back after the new year. Took it in today and just got a call back stating that Mazda was going to offer no support with the broken clutch bracket.

Jedi54 suggested that I pm Charles about this issue, as you may have more "raw" numbers on how many cars have been affected by the bracket failures.

pm being sent.

Razz1 01-02-2008 06:16 PM

Get Daddy Rat Finks upgraded clutch pedal bracket.

I hear you like to slip the clutch alot. Too bad it broke but the new upgrade will work.

nycgps 01-02-2008 08:31 PM

I sent couple of message thru *Contact us* on NHTSA.

but so far nothing came back.

Im not sure if this is Mazda Japan or MNAO ... but I have a feeling is just morons @ MNAO being a jackass about it ... and they wonder why they cant beat Honda's sales numbers ... we laugh at Honda guys all the time ... yeah, but they laugh at us when our great company Mazda refuse to fix their own freaking mess(Clutch Bracket).


Originally Posted by eviltwinkie (Post 2207880)

I cant breath ... I laugh so hard ..... STOP !!!!!

kwescott 01-03-2008 01:02 AM

yeah, I do slip the clutch more than most people, but I CAN GUARANTEE that you would slip the clutch as well in my car.....

...many, MANY, people have driven my car and have commented on how bad the clutch engagement is in my car. I never realized how different my car was until we got our second RX8....it was only after driving that one that I realized there has always been something different about my car. The clutch just never has seemed to disengage properly.

After burning through my stock/OEM clutch, I thought I would "upgrade" things...with the hopes that things would improve...but nothing has seemed to make any improvements.

I really do agree with one of the comments made earlier about the possibility that a faulty clutch bracket may have contributed to the transmission/clutch failures we have seen with 8's in general.

Here's an interested question....does anyone know if the clutch bracket in our car...if it is used in any other vehicles...like the Mazdaspeed3 or 6? If it is the same, are they experiencing any failures?

nycgps 01-03-2008 01:07 AM

I checked, they're different.

Its just bad material .... it fails even with stock clutch what can I say ~~~~

Maybe I should really try to install the big clutch release and see what happens.

swoope 01-03-2008 02:03 AM


Originally Posted by Charles R. Hill (Post 2219897)
Mazda won't offer support but it was suggested that they might change their tune if NHTSA were to be alerted.

you mean here?????


https://www-odi.nhtsa.dot.gov/ivoq/Consumer.cfm

beers :beer:

laythor 01-03-2008 03:51 AM

have to start here swoope https://www-odi.nhtsa.dot.gov/ivoq/

your link wouldnt work

nycgps 01-03-2008 07:52 AM

Thx for the link.

Im writing it as Im typing this.

nycgps 01-03-2008 08:00 AM

Got it ~~~

For those who had or having a problem with their clutch bracket. Please go let NHTSA know by filing a complain over the link. Hopefully we can get Mazda to fix their mess and issue a recall.

swoope 01-03-2008 10:50 PM


Originally Posted by laythor (Post 2220439)
have to start here swoope https://www-odi.nhtsa.dot.gov/ivoq/

your link wouldnt work


sorry,

i did try it, thanks for the fix.

beers :beer:

Razz1 01-03-2008 11:19 PM

Umm.. that's why all my old freinds say you have to buy American.

They (Japanese) just don't know how to make tranny's, clutch, brackets and such.

Not like the O'l days with a Hurst shifter.

Jedi54 01-03-2008 11:56 PM

keith: any update?

kwescott 01-04-2008 02:20 AM

picking up the car tomorrow. I'm paying for Mazda to do the install. I'm going to ask that they take off 100 dollars from the previous work they did on the car as the bracket was broke and they did not notify me of that...instead, they simply adjusted the pedal and helped contribute to the snappage.

I'm just wanting to get the car sold and don't have the patience right now to fight....I would if I was planning on keeping the car.

I need to call tomorrow morning to remind them to keep the broken part. I would like to see it up close to see the failure.

auzoom 01-04-2008 06:08 AM


Originally Posted by kersh4w (Post 2204957)
i'm all about preventive maintenance.

Not sure about the US but my Service Manual says to check the brake and clutch pedal every service (10,000km or 6 months).

dothackRAVE 01-04-2008 10:03 AM

How does a clutch pedal snap off? Like, the physical pedal itself, where you can reach from the driver's seat, or something inside the car itself, somewhere you cannot reach from the driver's seat?

I'm approaching 32,000mi, but one thing I've always done is be gentle with the clutch. Quick, firm, but gentle.

nycgps 01-04-2008 10:26 AM

You should search CRH + Clutch Bracket post for detail information

basically is, the weld on the clutch bracket is weak from factory, after a certain period of time, depends on your *luck*, the weld gets weaker and weaker, one day the weld just *break* and you cannot shift/go into gear anymore.

I was lucky that mine breaks when I just parked my car and was just trying to put my gear into 1st to lock it and *Snap*, it just broke.

Imagine if it happen to you when you're doing highway @ 60 mph and you cant go into gear nothing (or locked in your gear)

Just close your eyes and imagine ...

cbtrx8 01-04-2008 11:06 AM

my bracket broke on the left side when I was shifting on the hiway going about 65mph..luckly I was still able to shift and get the car home, only had a problem getting it in reverse..now the dealership is trying to tell me its not under warranty because it may have been caused by my clutch being wore out and they want to replace that too..I have 67,000mi and the clutch felt fine up until I heard a loud POP! when the bracket broke. :banghead:

cbtrx8 01-04-2008 12:04 PM

Thats what I told them.. a worn clutch shouldnt cause the petal bracket to break..thats just crazy..their now going to replace it under warranty and I'm filing a complaint with the NHTSA..somebodys not going to be as lucky when that thing breaks and Mazda really needs to address this problem.

cbtrx8 01-04-2008 12:05 PM

obty..I have the stock pressure plate

kwescott 01-04-2008 01:42 PM

going down to pick up my car now and I reminded them I needed my original part back. I'll take pics and post when I return,

nycgps 01-04-2008 02:59 PM


Originally Posted by cbtrx8 (Post 2222775)
my bracket broke on the left side when I was shifting on the hiway going about 65mph..luckly I was still able to shift and get the car home, only had a problem getting it in reverse..now the dealership is trying to tell me its not under warranty because it may have been caused by my clutch being wore out and they want to replace that too..I have 67,000mi and the clutch felt fine up until I heard a loud POP! when the bracket broke. :banghead:

That is EXACTLY what Mazda tech line told my dealership. Read my earlier post for what they've said in detail (on the invoice)

Man I was like, wtf ? how can a worn clutch cause the stupid bracket to break like that.

I was like forget it, I aint replacing no clutch for 1257 bucks (Dealership quote), I can buy a nice Exedy Stage 1 Clutch for under 300. Plus the TB and PB and Transmission seals still cost less than 350. the hell, 1257 for what ? if the clutch is made of Fermanic then maybe (its too heavy tho)

Please file your complain, I know I filed mine, with enough people I guess we can make Mazda to design a better part than this *crap* that we have right now.

ken-x8 01-04-2008 03:02 PM


Originally Posted by Charles R. Hill (Post 2222766)
...at a dead-stop, and I still managed to drive home with no gear-grinding...

How did you get rolling without grinding?

Ken

swoope 01-04-2008 03:35 PM


Originally Posted by nycgps (Post 2223109)
I can buy a nice Exedy Stage 1 Clutch for under 300. Plus the TB and PB and Transmission seals still cost less than 350. the hell, 1257 for what ? if the clutch is made of Fermanic then maybe (its too heavy tho)

Please file your complain, I know I filed mine, with enough people I guess we can make Mazda to design a better part than this *crap* that we have right now.

did my system work for you???:)

beers :beer:

kwescott 01-04-2008 04:44 PM

Clutch bracket
 
4 Attachment(s)
Here are pics of my broken bracket. Picked up the car about 30 minutes ago.

Yup, the metal on this piece is VERY thin. Heavy Duty clutch pressure plate or not, I can imagine that this will be a common failure for the RX8.

{edit} I'm going to keep my invoice and my broken part so that I might be able to get a reimbursement when the safety recall finally happens, cause it will.

auzoom 01-04-2008 05:06 PM

I havent looked but maybe a warning should be posted in the Clutches, Clutches, Clutches thread?

nycgps 01-05-2008 12:00 AM


Originally Posted by swoope (Post 2223179)
did my system work for you???:)

beers :beer:

Im going to order the clutch after this week ... :)

LionZoo 01-05-2008 03:36 PM

C'mon Charles, where's your part?

nycgps 01-05-2008 04:09 PM


Originally Posted by Charles R. Hill (Post 2224877)
A little artwork and massaging and it'll go into production. Not much longer.


that means ... next monday ? :eyetwitch :lol: :lol2:

whitebeau 01-18-2008 03:17 AM

I saw cbtrx8 & nycgps report on http://www-odi.nhtsa.dot.gov/ivoq/

Currently there's only 3 of these reported. Which in ratio does not make it appear as an issue. Taking a wild hair number out of my Bleach Lunchpale (nycgps you know your jeoulous :P) if 30-50 people on here report this that have had this issue and dealt with Mazda's "Break fix solution", and guessing maybe 1/2 of the rx-8 owners are on this forum, i'd guess less then 1% are reporting a failure problem. Which might be within the acceptable window for Mazda as cost in support to replace the part, will still warp due to metal fatigue.

So please report your issue to nhtsa!


yes, i'm also the punk ass that commented on rotarynews.com website on their coverage of the 09' trying to make this more recognized.

It sucks that the Rx-8 community has to fab it's own fix, when it's clearly a design flaw that has an imminent failure window. aka Meantime Before Failure (MTBF in the nerd world).

man.. now i got another freakin part to check when i get mine back from the dealer....

kwescott 01-18-2008 12:05 PM

Just submitted mine: You are only allowed 2000 characters. Didn't realize this when I typed my original complaint and it was over 4000.

Here is what I wrote, feel free to use it in your complaint. I would agree with the comment above, that we really need to document these failures beyond our forum here.

I wish there was a way of attaching images to the complaint. I think if there was 100 pics of a bracket, all failing at the same point..it would prove quite a point.

"Vehicle's clutch bracket assembly broke at two separate weld points making the vehicle inoperable. Prior to Christmas, 07, I began noticing a very loud squeak upon depressing the clutch pedal. In researching this, it appears that this was symptomatic of the first weld spot failing. I began noticing an inability to pull the car out of gear. The shifter would not budge, even with the clutch pedal fully depressed to the floor board. This problem was most severe at vehicle start up. Upon starting the car, it was impossible to put the car into any gear. To make the car driveable, the vehicle had to be started with the clutch pedal depressed, and the car already in 1st gear (with the vehicle off, it was very simple to get the car into any gear). I took the vehicle into my local Mazda dealer two days after the problem began. They advised me that my problem sounded as if it was due to failure in the hydraulic system. I had advised them that I had read about problems with the clutch bracket, and the clutch pedal alignment. I questioned whether I had too much free play, and not enough clutch stroke. They had the vehicle for the day and advised me by phone that the hydraulic system was fully functional. My clutch pedal alignment was off and they made adjustments. With regards to the noise I was hearing upon depressing the pedal, they said it was normal. Upon receiving my car, all the problems appeared to have been resolved. The noise was gone, the car was shifting like it has since owning the car. A night later, less than 2o miles later, upon making a shift from 1st to 2nd gear, I heard a very loud snap and the clutch pedal disappeared from beneath my foot. The clutch bracket had snapped (a breakage at a second weld spot) and now was no longer attached to the car. The car returned to having the same difficulties with regards to shifting. Mazda would not cover the repair as a safety defect, insisting that it was driving abuse and not a design flaw."

Jedi54 01-18-2008 12:19 PM

keep those complaints coming.

nycgps 01-18-2008 05:53 PM

Wow, really, Mazda said it was abused ?

wow, fuck that.

These parts are NOT suppose to break under any condition. well, if I take a saw and cut it then yeah, but it should not break no matter how I drive.

Again, my GF wants to get new car, she wants a Mazda 3, but I told her no, why ? After the Mazda tech line's complete bullshit, I completely lost faith in Mazda's customer service.

Do I still like Rotary engine powered car? Yes I do. Will I buy one in the future ? maybe. Even I do in the future I will only let Mazda to touch my car if I have no other choice. Will I recommend Mazda to my friends/family anymore? No Sir. No more Mazda. I already told my father to try to trade his cx-7 in after he pay it off.

Yep Mazda, I just said that. Feel free to contact me. Im one of the Shinka owners in New York. there shouldnt be too many.

kersh4w 01-18-2008 05:59 PM

my gf is getting a mazda3. this really isnt such a big issue. its happening to a few people, sure. but i guess i just have lower expectations of cars. i dont expect them to be perfect.

and coming from a chrysler lebaron that broke down every 2 weeks (literally, 7k in repairs/year. my grandmother paid for them, she has this philosophy of just repairing what you already own. she was kinda pissed when i purchased another car) this car is as close to perfect as i have seen.

nycgps 01-18-2008 06:03 PM


Originally Posted by kersh4w (Post 2249880)
my gf is getting a mazda3. this really isnt such a big issue. its happening to a few people, sure. but i guess i just have lower expectations of cars. i dont expect them to be perfect.

and coming from a chrysler lebaron that broke down every 2 weeks (literally, 7k in repairs/year. my grandmother paid for them, she has this philosophy of just repairing what you already own. she was kinda pissed when i purchased another car) this car is as close to perfect as i have seen.

it already happened to *quite* a lot of people on this forum. not to mention this forum just represents probably what, 5% or less of the whole Rx-8 community ? there could be more failures out there. Plus Mazda force this *customer abuse* bullshit too often so they dont have to cover their own design defect cost ? come on.

Mazda still wonder why they cant sell more cars than Ford. Yeah, I wonder why too.

Nubo 01-19-2008 01:59 AM


Originally Posted by kersh4w (Post 2249880)
my gf is getting a mazda3. this really isnt such a big issue. its happening to a few people, sure. but i guess i just have lower expectations of cars. i dont expect them to be perfect.

It's a big issue if it happens to you and results in an accident, not to mention how many clutch and transmission failures that have been blamed on the customer.

nycgps 01-19-2008 07:31 AM

^^ yep

Just think of it, what happens if your clutch bracket breaks when you're going 60 mph on a highway, and all of the sudden you cant go in or get out of the gear. you're stuck. and you cant do anything.

dothackRAVE 01-19-2008 12:29 PM

It's still beyond me how a clutch pedal can snap. Fix lead foot maybe?

ken-x8 01-19-2008 02:27 PM


Originally Posted by dothackRAVE (Post 2250842)
It's still beyond me how a clutch pedal can snap. Fix lead foot maybe?

It's not the pedal, although pedals on other cars have been known to break. It's the pedal bracket. Go back and look at the posts with pictures. Failure of an inadequate weld, nothing to do with what the driver does.

Ken

kersh4w 01-19-2008 11:46 PM

i wonder if the 09 rx8 has had the bracket redesigned.

Shifty Devil 01-20-2008 03:52 AM

Maybe this is where they got the idea for the feature mentioned in this thread:
https://www.rx8club.com/rx-8-media-news-11/2009-rx8-press-release-detroit-135859/ discribes features on the 2009 RX-8.

"Additionally, the front end and engine bay have ample crumple zones, the front seats are designed to reduce whiplash injuries, the brake pedal is designed to break away in the event of a collision of sufficient force to protect feet and legs and all four seating positions are fitted with three-point seatbelts. "

nycgps 01-20-2008 10:09 PM


Originally Posted by Shifty Devil (Post 2251693)
Maybe this is where they got the idea for the feature mentioned in this thread:
https://www.rx8club.com/showthread.php?t=135859 discribes features on the 2009 RX-8.

"Additionally, the front end and engine bay have ample crumple zones, the front seats are designed to reduce whiplash injuries, the brake pedal is designed to break away in the event of a collision of sufficient force to protect feet and legs and all four seating positions are fitted with three-point seatbelts. "

The title saids *clutch pedal snap off~*

so ... we're not talking about brakes here ...

CnnmnSchnpps 02-29-2008 11:10 PM

Thanks to the pics in this thread I have a better idea of what to look for.. I'm pretty sure mine if on the verge of failing, so I will take it to a shop and have it spot welded tomorrow..

Here's another piece of geek vocabulary that is applicable to the current situation :lol2: :lol2: :lol2:

CnnmnSchnpps 03-01-2008 01:16 PM

need a verdict!
 
3 Attachment(s)
Took out the bracket today and it doesnt look that bad... But my pedal squeaks like a mofo.. Any ideas?? I can take it in to get some extra spot welds, but would that even help?

https://www.rx8club.com/attachment.p...9&d=1204398933

https://www.rx8club.com/attachment.p...0&d=1204398933

https://www.rx8club.com/attachment.p...1&d=1204398933

ZoomZoomH 03-01-2008 01:39 PM

it looks like your spot welds are still holding up ok, but since you already have the bracket out, you might as well get a few more spot welds added to it, if it doesn't cost you too much.

btw thanks for posting a pic of an UNBROKEN bracket, now I know EXACTLY what to look for, before all I saw was separated pieces of the bracket and wasn't sure where it broke, but now i know :)


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